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SpaceX readies a redo of last months ill-fated Starship test flight
arstechnica.com
Take 2 SpaceX readies a redo of last months ill-fated Starship test flight The FAA has cleared SpaceX to launch Starship's eighth test flight as soon as Monday. Stephen Clark Feb 28, 2025 7:53 pm | 42 Ship 34, destined to launch on the next Starship test flight, test-fired its engines in South Texas on February 12. Credit: SpaceX Ship 34, destined to launch on the next Starship test flight, test-fired its engines in South Texas on February 12. Credit: SpaceX Story textSizeSmallStandardLargeWidth *StandardWideLinksStandardOrange* Subscribers only Learn moreSpaceX plans to launch the eighth full-scale test flight of its enormous Starship rocket as soon as Monday after receiving regulatory approval from the Federal Aviation Administration.The test flight will be a repeat of what SpaceX hoped to achieve on the previous Starship launch in January, when the rocket broke apart and showered debris over the Atlantic Ocean and Turks and Caicos Islands. The accident prevented SpaceX from completing many of the flight's goals, such as testing Starship's satellite deployment mechanism and new types of heat shield material.Those things are high on the to-do list for Flight 8, set to lift off at 5:30 pm CST (6:30 pm EST; 23:30 UTC) Monday from SpaceX's Starbase launch facility on the Texas Gulf Coast. Over the weekend, SpaceX plans to mount the rocket's Starship upper stage atop the Super Heavy booster already in position on the launch pad.The fully stacked rocket will tower 404 feet (123.1 meters) tall. Like the test flight on January 16, this launch will use a second-generation, Block 2, version of Starship with larger propellant tanks with 25 percent more volume than previous vehicle iterations. The payload compartment near the ship's top is somewhat smaller than the payload bay on Block 1 Starships.This block upgrade moves SpaceX closer to attempting more challenging things with Starship, such as returning the ship, or upper stage, back to the launch site from orbit. It will be caught with the launch tower at Starbase, just like SpaceX accomplished last year with the Super Heavy booster. Officials also want to bring Starship into service to launch Starlink Internet satellites and demonstrate in-orbit refueling, an enabling capability for future Starship flights to the Moon and Mars.NASA has contracts with SpaceX worth more than $4 billion to develop a Starship spinoff as a human-rated Moon lander for the Artemis lunar program. The mega-rocket is central to Elon Musk's ambition to create a human settlement on Mars.Another shot at gloryOther changes introduced on Starship Version 2 include redesigned forward flaps, which are smaller and closer to the tip of the ship's nose to better protect them from the scorching heat of reentry. Technicians also removed some of the ship's thermal protection tiles to "stress-test vulnerable areas" of the vehicle during descent. SpaceX is experimenting with metallic tile designs, including one with active cooling, that might be less brittle than the ceramic tiles used elsewhere on the ship.Engineers also installed rudimentary catch fittings on the ship to evaluate how they respond to the heat of reentry, when temperatures outside the vehicle climb to 2,600 Fahrenheit (1,430 Celsius). Read more about Starship Version in this previous story from Ars.It will take about 1 hour and 6 minutes for Starship to fly from the launch pad in South Texas to a splashdown zone in the Indian Ocean northwest of Australia. The rocket's Super Heavy booster will fire 33 methane-fueled Raptor engines for two-and-a-half minutes as it climbs east from the Texas coastline, then jettison from the Starship upper stage and reverse course to return to Starbase for another catch with mechanical arms on the launch tower.Meanwhile, Starship will ignite six Raptor engines and accelerate to a speed just shy of orbital velocity, putting the ship on a trajectory to reenter the atmosphere after soaring about halfway around the world. Booster 15 perched on the launch mount at Starbase, Texas. Credit: SpaceX If you've watched the last few Starship flights, this profile probably sounds familiar.SpaceX achieved successful splashdowns after three Starship test flights last year, and hoped to do it again before the premature end of Flight 7 in January. Instead, the accident was the most significant technical setback for the Starship program since the first full-scale test flight in 2023, which damaged the launch pad before the rocket spun out of control in the upper atmosphere.Now, SpaceX hopes to get back on track. At the end of last year, company officials said they targeted as many as 25 Starship flights in 2025. Two months in, SpaceX is about to launch its second Starship of the year.The breakup of Starship last month prevented SpaceX from evaluating the performance of the ship's Pez-like satellite deployer and upgraded heat shield. Engineers are eager to see how those perform on Monday's flight. Once in space, the ship will release four simulators replicating the approximate size and mass of SpaceX's next-generation Starlink Internet satellites. They will follow the same suborbital trajectory as Starship and reenter the atmosphere over the Indian Ocean.That will be followed by a restart of a Raptor engine on Starship in space, repeating a feat first achieved on Flight 6 in November. Officials want to ensure Raptor engines can reignite reliably in space before actually launching Starship into a stable orbit, where the ship must burn an engine to guide itself back into the atmosphere for a controlled reentry. With another suborbital flight on tap Monday, the engine relight is purely a confidence-building demonstration and not critical for a safe return to Earth. The flight plan for Starship's next launch includes another attempt to catch the Super Heavy booster with the launch tower, a satellite deployment demonstration, and an important test of its heat shield. Credit: SpaceX Then, about 47 minutes into the mission, Starship will plunge back into the atmosphere. If this flight is like the previous few, expect to see live high-definition video streaming back from Starship as super-heated plasma envelops the vehicle in a cloak of pink and orange. Finally, air resistance will slow the ship below the speed of sound, and just 20 seconds before reaching the ocean, the rocket will flip to a vertical orientation and reignite its Raptor engines again to brake for splashdown.This is where SpaceX hopes Starship Version 2 will shine. Although three Starships have made it to the ocean intact, the scorching temperatures of reentry damaged parts of their heat shields and flaps. That won't do for SpaceX's vision of rapidly reusing Starship with minimal or no refurbishment. Heat shield repairs slowed down the turnaround time between NASA's space shuttle missions, and officials hope the upgraded heat shield on Starship Version 2 will decrease the downtime.FAAs green lightThe FAA confirmed Friday it issued a launch license earlier this week for Starship Flight 8."The FAA determined SpaceX met all safety, environmental and other licensing requirements for the suborbital test flight," an FAA spokesperson said in a statement.The federal regulator oversaw a SpaceX-led investigation into the failure of Flight 7. SpaceX said NASA, the National Transportation Safety Board, and the US Space Force also participated in the investigation, which determined that propellant leaks and fires in an aft compartment, or attic, of Starship led to the shutdown of its engines and eventual breakup.Engineers concluded the leaks were most likely caused by a harmonic response several times stronger than predicted, suggesting the vibrations during the ship's climb into space were in resonance with the vehicle's natural frequency. This would have intensified the vibrations beyond the levels engineers expected from ground testing.Earlier this month, SpaceX completed an extended-duration static fire of the next Starship upper stage to test hardware modifications at multiple engine thrust levels. According to SpaceX, findings from the static fire informed changes to the fuel feed lines to Starship's Raptor engines, adjustments to propellant temperatures, and a new operating thrust for the next test flight."To address flammability potential in the attic section on Starship, additional vents and a new purge system utilizing gaseous nitrogen are being added to the current generation of ships to make the area more robust to propellant leakage," SpaceX said. "Future upgrades to Starship will introduce the Raptor 3 engine, reducing the attic volume and eliminating the majority of joints that can leak into this volume."FAA officials were apparently satisfied with all of this. The agency's commercial spaceflight division completed a "comprehensive safety review" and determined Starship can return to flight operations while the investigation into the Flight 7 failure remains open. This isn't new. The FAA also used this safety determination to expedite SpaceX launch license approvals last year as officials investigated mishaps on Starship and Falcon 9 rocket flights.Stephen ClarkSpace ReporterStephen ClarkSpace Reporter Stephen Clark is a space reporter at Ars Technica, covering private space companies and the worlds space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet. 42 Comments
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