At MILAM 2025, HAMR Industries, a provider of advanced scientific research and engineering solutions, and Swedish 3D printer manufacturer Freemelt AB showcased their latest advancements in tungsten additive manufacturing. Among the exhibits were metal 3D printed penetrator rounds, produced using the Freemelt One Electron Beam Powder Bed Fusion (EB-PBF) system at Neighborhood 91, the worlds first end-to-end additive manufacturing (AM) production campus.These precision-engineered rounds are designed for high-velocity impact applications, with the goal of advancing propulsion systems, thermal protection components, and customized kinetics. They are specifically engineered to meet the high-performance demands of military, aerospace, and energy applications. According to Michael Schmitt, CEO and Senior Research Scientist at HAMR Industries, the same tungsten printing process can also be applied to industries such as rocket nozzles for space exploration, spacecraft thermal protection systems, and fusion power components, where tungstens exceptional density and thermal resistance are essential for extreme conditions.The reason for creating these advanced rounds is to push the limits of existing tungsten manufacturing methods. Compared to traditional techniques, EB-PBF technology enables the production of highly complex geometries that are optimized for enhanced performance, material efficiency, and customization.3D printed penetrator rounds, produced using the Freemelt One Electron Beam Powder Bed Fusion (EB-PBF) system. Photo via HAMR Industries.Tungstens Role in 3D PrintingTungsten, one of Freemelts core materials alongside titanium and copper, is known for its extremely high melting point of 3,422C, making it ideal for high-temperature applications. It has also become increasingly appealing due to its exceptional ability to maintain strength and stiffness even at elevated temperatures. However, Tungstens brittleness at lower temperatures (below 300600C), along with its high melting point and poor machinability, presents challenges in traditional manufacturing methods.These difficulties have driven increased interest in additive manufacturing (AM) for tungsten. While laser beam powder bed fusion (LB-PBF) has seen limited success due to its lower process temperatures (around 200C), electron beam powder bed fusion (EB-PBF) provides a more effective alternative. By operating in a vacuum and sustaining temperatures above 1,000C, EB-PBFs inertia-free beam deflection achieves speeds of several kilometers per second. This enables efficient melting of highly crack-prone materials while maintaining their chemical purity.Research and Innovations in Tungsten 3D PrintingRecognizing its potential, Freemelt has been advancing its industrial EB-PBF system, eMelt, to optimize tungsten 3D printing. The company is exploring various techniques, including spot melting, enabled by its proprietary Pixelmelt software. Spot melting allows for greater utilization of beam power, which could improve production efficiency.A key feature of Freemelts electron beam source is its diode-type system with a laser-heated cathode, which maintains consistent beam spot quality across the 06 kW power range. Other systems may experience variation in spot quality when operating above 2 kW. Freemelts beam source configuration also enables the EB-PBF process to maintain high power throughout preheating, thermal management, and meltinga capability unmatched in the field.Freemelts ProHeat electron beam powder bed fusion preheating technology in progress. Photo via Freemelt.Freemelts Past InnovationsIn 2023, Freemelt launched the eMELT-iD, a model designed to simplify product and application development while preparing components for large-scale production. Featuring integration with the eMELT-iM, the eMELT-iD enables a smooth transition from development to serial production. Built on the core technology of the eMELT-iM, it offers a unique approach to the development and scaling of industrial machines. This innovation seeks to reduce both time and costs for customers looking to develop new applications for mass production using 3D printing technologies.In 2024, Freemelt also secured patents for a post-processing method to remove excess powder from 3D printed parts. This method, designed for finishing powder bed fusion prints, involves filling parts with saline water, freezing them to break links between powder grains in internal channels, and easing the removal of excess powder.Who won the 2024 3D Printing Industry Awards?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on LinkedIn, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image shows3D printed penetrator rounds, produced using the Freemelt One Electron Beam Powder Bed Fusion (EB-PBF) system. Photo via HAMR Industries.Paloma DuranPaloma Duran holds a BA in International Relations and an MA in Journalism. Specializing in writing, podcasting, and content and event creation, she works across politics, energy, mining, and technology. With a passion for global trends, Paloma is particularly interested in the impact of technology like 3D printing on shaping our future.

Sodick Co., a Japanese manufacturer of electric discharge machines, has exercised its call option to acquire additional shares of Prima Additive, a metal 3D printer manufacturer. This agreement follows its initial acquisition of a 9.5% minority stake in 2024. The transaction is expected to be finalized in the coming months.The acquisition highlights the technological and industrial synergies between the two companies, particularly in laser-based additive manufacturing. A key objective of the agreement is to advance research and development in this field. Under the terms of the agreement, Prima Additive will continue operating from its headquarters in Italy, with its current leadership team, including CEO Paolo Calefati, remaining in place to support Sodicks growth in advanced laser technologies.With the metal 3D printing industry projected to grow at a CAGR of 24% over the next decade, this partnership aims to drive innovation in high-precision, laser-based manufacturing technologies.Prima Additives Print Genius 250 3D printer. Image via Prima Additive. Strategic Alignment in Laser-Based Additive ManufacturingSodick has been involved in metal 3D printing since 2014, primarily focusing on mold manufacturing, including plastic and die-casting molds, where 3D cooling channels enhance performance. The company has mainly developed this business within Japan, leveraging its existing sales network. In recent years, the trend toward mass production of structural components through gigacasting in the automotive industry has driven growing business demand.Prima Additive, established in 2018, has developed a range of metal 3D printers primarily targeting the European market. Its offerings include laser powder bed fusion, directed energy deposition with metal powder, and directed energy deposition with metal wire, along with advanced laser technologies for material processing. The company is also engaged in research and development, participating in various EU and Italian research and innovation projects focused on advanced manufacturing systems, automation, and digital transformation. Prima Additive operates across several industries, including aerospace, automotive, marine, medical, dental, energy, and jewelry.With the Japanese government supporting domestic production of complex components via metal 3D printing, Prima Additive emphasizes that its diverse product range will play a key role in the growth of the Japanese market.Sodicks LPM325S. Photo via: SodickThe Rise of Multi-Laser TechnologyThe metal 3D printing sector is experiencing rapid advancements in multi-laser technologies, aimed at enhancing production speed, scalability, and efficiency. A report by market intelligence firm CONTEXT highlighted the rise of the laser wars in 2023, where manufacturers are integrating increasing numbers of lasers into 3D printing systems to gain a competitive edge.At TCT Asia 2025, China-based manufacturer Farsoon showcased two significant advancements in industrial metal additive manufacturing: the FS1521M-U and Beam Shaping Technology. The FS1521M-U now supports up to 32 500W fiber lasers, combined with a 3,862L build volume, enabling faster, high-quality mass production while reducing material waste and improving economic manufacturing. Meanwhile, the new laser beam shaping technology optimizes laser spot profiles, enhancing speed, detail, and overall part quality.Who won the 2024 3D Printing Industry Awards?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on LinkedIn, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image showsSodicks LPM325S. Photo via: SodickPaloma DuranPaloma Duran holds a BA in International Relations and an MA in Journalism. Specializing in writing, podcasting, and content and event creation, she works across politics, energy, mining, and technology. With a passion for global trends, Paloma is particularly interested in the impact of technology like 3D printing on shaping our future.

US-based 3D printer manufacturer 3D Systems (NYSE: DDD) has released its financial results for full-year 2024 (FY 2024), and fourth quarter of 2024 (Q4 2024).FY 2024 revenue came in at $440.1 million, down 9.8% from $488.1 million in FY 2023. Revenue for Q4 2024 reached $111.0 million, a decline of 3.3% year-over-year (Y/Y) from $114.8M in Q4 2023. On a quarter-on-quarter (Q/Q) basis, revenue was down by 1.7% from $112.9M in Q3 2024.Softer customer spending across most of the year, especially in capital equipment, weighed on performance, as economic uncertainty continued to affect purchasing decisions industry-wide. Still, toward year-end, modest gains in industrial printer sales, stronger service activity, and increased machine usage helped lift consumables revenue.Gross margin for FY 2024 came in at 37.2%, down 2.9 pts Y/Y from 40.2% in FY 2023. In Q4 2024, margin dropped to 31.0%, down 7.3% pts Y/Y compared to 38.3% in Q4 2023. Results for the quarter were affected by an $8.7 million revenue adjustment tied to a change in accounting estimates within the companys Regenerative Medicine program, following the introduction of new preclinical testing protocols by United Therapeutics.In a press release, Dr. Jeffrey Graves, President & CEO of 3D Systems said, I am pleased that our core businesses still delivered within the full-year revenue range communicated in our prior forecast, and that the market showed signs of strengthening in the fourth quarter.ProJet MJP 2500 Plus. Image via 3D Systems.Details on FY 2024 and Q4 2024 resultsAs usual, 3D Systems reports its financials via its two primary segments: healthcare and industrial.Revenue ($)FY 2024FY 2023Variance ($) thousands%Healthcare189.7M213.2M-23.5M-11.0%Industrial250.4M274.9M-24.5M-8.9%Total revenue440.1M488.1M-47.9M-9.8%In the healthcare segment, revenue for FY 2024 was $189.7 million, down 11.0% from $213.2 million in FY 2023. Q4 2024 revenue came to $40.4 million, marking a 21.1% decline from $51.2M Y/Y. On a Q/Q basis revenue saw a 26.7% drop from $55.1M in Q3 2024. The $8.7 million adjustment in Q4 contributed to the weaker segment performance, as updated milestone recognition criteria in the Regenerative Medicine program shifted the timing of when revenue could be recorded.According to the company, the change was procedural and unrelated to operational progress, though it weighed on reported results for the quarter. Margins and earnings also came under pressure from internal manufacturing variances, adding to broader market challenges.Revenue ($)Q4 2024Q4 2023Variance ($) thousands%Healthcare40.4M51.2M-10.8M-21.1%Industrial70.7M63.7M7.0M11.0%Total revenue111.0M114.8M-3.8M-3.3%On the other hand, FY 2024 industrial revenue was $250.4 million, down 8.9% from $274.9 million in FY 2023. However, Q4 2024 showed some recovery, with revenue reaching $70.7 million, an 11.0% increase from $63.7M in Q4 2023. This was up by 22.1% on a Q/Q basis from $57.9M in Q3 2024.This growth was linked to better sales of newer 3D printer systems and an uptick in services. Higher consumables sales in Q4 also pointed to improved machine utilization, suggesting that some customers who had paused spending earlier in the year were beginning to re-engage.Across both healthcare and industrial markets, 3D Systems introduced several new products over the course of the year. In healthcare, the company signed its largest-ever contract for dental applications for teeth straightening. It also received FDA clearance for multi-material, 3D printed denture offering in September, allowing for broader use in the U.S.3D Systems showcased its new monolithic denture product line LMT Lab Day 2024. Photo via 3D Systems.Moreover, Saudi Arabias AM service provider National Additive Manufacturing & Innovation (NAMI) firm acquired multiple metal and polymer 3D printers from 3D Systems to produce parts for the Saudi Electricity Company (SEC), aiming to localize production and cut costs and lead times. The partnership supports SECs operations and aligns with Saudi Arabias Vision 2030 strategy to strengthen domestic manufacturing across key sectors.In December 2024, 3D Systems received all necessary regulatory approvals for the sale of its Geomagic software to Hexagon. The $123 million transaction is anticipated to close in early April 2025, with proceeds expected to enhance the companys balance sheet in the Q2 2025.On the automotive side, Sauber Motorsports began using the companys latest polymer 3D printers, including SLA 750 Dual and PSLA 270 models, for wind tunnel testing components. Sauber became the first Formula 1 team to adopt the PSLA technology.Financial outlook for FY 2025Looking to 2025, 3D Systems expects revenue between $420 million and $435 million, taking into account the expected sale of its Geomagic software business in early Q2.The company is aiming for a non-GAAP gross profit margin between 37% and 39%, and operating expenses in the range of $200 million to $220 million. One of the main goals for the year is to break even, or turn slightly positive, on adjusted EBITDA by Q4.A cost reduction program launched in Q1 2025 is expected to deliver savings gradually throughout the year, with more noticeable effects in the second half.What3D printing trendsshould you watch out for in 2025?How is thefuture of 3D printingshaping up?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows 3D Systems Dental Director of Application Development, Stijn Hanssen, at LMT Lab Day 2024. Photo via 3D Systems.

Trideo, an Argentinean 3D printer manufacturer specializing in FDM printers for large-scale and industrial additive manufacturing, is expanding into the North American market.Founded in Buenos Aires in 2015 by Laurent Rodriguez, Simon Gabriac, and Nicolas Berenfeld, Trideo has established itself as a provider of high-performance 3D printers. The company expanded to Brazil in 2021 and, more recently, to Mexico. With the opening of its Mexico City office in late 2024, Trideo aims to strengthen its presence in North America and extend its services to clients in the region, including the Caribbean.15kg print of Diego Maradona. Photo via Trideo.Our expansion into Mexico is a strategic step to bring our innovative 3D printing solutions closer to a growing market, said Nicolas Berenfeld, CEO of Trideo. We are committed to offering cutting-edge technologies and contributing to the development of the additive manufacturing industry in the region.The company is targeting rising demand for 3D printing solutions in industries such as automotive, aerospace, manufacturing, and academic research.Trideo large-format 3D printers3D printing not only optimizes industrial production but also provides a sustainable alternative to traditional manufacturing methods. Our goal is to keep innovating and delivering solutions that enhance both efficiency and sustainability, said Simon Gabriac, Trideos CTO.One of Trideos most innovative products is the Big T, a large-format 3D printer with a 1000 x 1000 x 1000 mm build volume. Its capability to produce large-scale parts makes it ideal for industrial applications requiring robust, custom components.Large-scale printing offers several advantages, such as reducing the need for joints in smaller components, enhancing strength and aesthetics, optimizing production efficiency,Model printed with the Big T. Photo via Trideo.Other 3D printers include the T600 HT, a 600 x 600 x 400 mm 3D printer featuring a heated chamber reaching 200C, designed for high-performance materials. The Pellet Extrusion System, an add-on for the Big T, enables waste material recycling, reinforcing sustainability in the manufacturing process.Additionally, Trideo has developed Independent Dual Extruder (IDEX) 3D printers, which allow for simultaneous dual-part printing, optimizing production time.Large-scale prototype. Photo via Trideo.Manufacturing & Digital Transformation in Mexico & the CaribbeanAdditive manufacturing is ever more present in Latin America. Companies like MANUFACTURA are leveraging 3D printing for sustainable innovation, as seen in their development of bioceramic bricks made from eggshells, an eco-friendly building material that offers an alternative to traditional building materials.Similarly, projects like The Wood Project are utilizing 3D printing to repurpose wood waste, converting it into sustainable structures, further showcasing how digital manufacturing is reshaping production processes.Meanwhile, the Caribbean has seen applications of additive manufacturing in construction. A notable development is CyBe Constructions collaboration with Betonindustrie Brievengat (BIB) to build the regions first 3D-printed homes in Curaao. This initiative aims to address housing shortages by utilizing advanced concrete 3D printing techniques, offering efficient and sustainable building solutions.Similarly, Innova Building Solutions Inc, based in Trinidad and Tobago, is pioneering affordable housing through 3D construction. Their conceptual model showcases the potential of 3D printing in creating scalable homes ranging from 600 to 1,200 sq. ft., emphasizing design flexibility and rapid construction timelines. For instance, the walls of a 600 sq. ft. home can be printed in approximately 30 hours, significantly reducing traditional construction durations., Innova Building Solutions Inc, based in Trinidad and Tobago, is pioneering affordable housing through 3D construction. Their conceptual model showcases the potential of 3D printing in creating scalable homes ranging from 600 to 1,200 sq. ft., emphasizing design flexibility and rapid construction timelines. For instance, the walls of a 600 sq. ft. home can be printed in approximately 30 hours, significantly reducing traditional construction durations.Featured image shows a large-scale prototype. Photo via Trideo.Who won the 20243D Printing Industry Awards?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on LinkedIn and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.

Pershing, an Italian brand under luxury yacht manufacturer Ferretti Group, has integrated large-format additive manufacturing (LFAM) into its latest sport utility yacht, the GTX116. Developed in collaboration with Caracol, the project showcases how 3D printing is reshaping the yacht industry by replacing traditional fiberglass molding with robotic extrusion systems.Pershing, an Italian brand under luxury yacht manufacturer Ferretti Group, has integrated large-format additive manufacturing (LFAM) into its latest sport utility yacht, the GTX116. Developed in collaboration with Caracol, the project showcases how 3D printing is reshaping yacht production by replacing traditional fiberglass molding with robotic extrusion systems.The yachts side air intake grilles and visor above the windshield were fabricated using Caracols Heron AM platform. This marks a significant milestone in the adoption of additive manufacturing for high-end marine applications, where performance, customization, and aesthetic value are paramount.3D printed intake grilles.Photo via Caracol.The additive manufacturing process and its benefits for Pershing GTX116 air grillesManufactured at Caracols facility using their Heron 300 system, the air grilles span 4.2 meters in length and were printed using ASA (Acrylonitrile Styrene Acrylate) reinforced with 20% glass fiber (GF), a material selected for its strength and resistance to marine environments. The printing process, completed in 72 hours, resulted in a 40 kg component measuring 420t0 x 400 x 400 mm, that was later finished with a gel coat for durability and visual appeal.This shift from traditional fiberglass lamination to robotic additive manufacturing offers numerous advantages. Yacht grilles and other custom superstructures typically require mold production, intensive manual labor, and long lead times. Caracols LFAM approach eliminates the need for tooling, enabling direct-from-CAD production, reducing steps, and enhancing design freedom.According to Ferretti Group, the new approach led to a 50% reduction in lead time, 60% reduction in material waste, and a 15% lighter component. These improvements align with the industrys growing focus on sustainability, cost-effectiveness, and performance.Founded in Milan in 2017, Caracol has developed an integrated LFAM platform that combines a proprietary extrusion head, robotic motion systems, and its in-house Eidos Manufacturing software. The company operates Europes largest LFAM center and has recently expanded to the U.S. and Dubai, with applications in aerospace, marine, energy, and architecture. Its most recent addition, the Vipra AM platform, brings LFAM to metal applications, targeting high-performance components in industries such as construction, aerospace, and shipbuilding.Intake grilles with the Heron 300 System. Photo via Caracol.3D Printing for marine applicationsA notable example is the companys recent collaboration with V2 Group, producing a 6-meter-long 3D printed catamaran. This catamaran was developed with a focus not only on producing a single vessel but also on examining how the manufacturing process could be refined for broader application. The results demonstrated the potential of large-format additive manufacturing to reduce material waste and allow for complex, customizable designs. Both companies plan to continue advancing this method of production, working toward a model that could be commercially viable in the marine industry.Other companies are also advancing similar initiatives- Dutch start-up Tanaruz Boats uses recycled polypropylene reinforced with 30% glass fiber to produce customizable leisure boats ranging from 4.5 to 10 meters. The company aims to scale production while maintaining a circular manufacturing modelIn the U.S., the University of Maine (UMaine) made headlines in 2022 after 3D printing two large vessels for the U.S. Marine Corps. Produced at UMaines Advanced Structures and Composites Center, the boats were designed as logistical support vessels capable of carrying supplies and personnel. The larger vessel can transport two 20-foot shipping containers, while the smaller one can accommodate an entire rifle squad with three days worth of provisions. This project highlights how additive manufacturing can be used to accelerate production, reduce costs, and deliver mission-specific performance at scale.Featured image shows the Pershing GTX116 yacht. Photo via Caracol.Who won the 2024 3D Printing Industry Awards?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on LinkedIn and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.

Based in Youngstown, OH, America Makes, the United States national accelerator for additive manufacturing operated by the National Center for Defense Manufacturing and Machining (NCDMM), have announced a new open project call under the Allied Additive Manufacturing Interoperability (AAMI) Program, with $1.1 million in funding from the Office of the Under Secretary of Defense for Research and Engineerings Manufacturing Technology Office (OSD(R&E)).This initiative aims to establish additive manufacturing (AM) equivalency and interoperability between the U.S. Department of Defense (DoD) and the UK Ministry of Defense (MoD) supply chains. It will specifically focus on laser powder bed fusion (L-PBF) for producing critical parts. The project will also identify barriers to allied interoperability and help shape international qualification standards.Strengthening international additive manufacturing standardsAdditive manufacturing, as it relates to modern manufacturing strategies, offers benefits such as on-demand production, shorter lead times, energy efficiency, and the ability to manufacture complex, customized parts. These advantages serve both new defense acquisitions and sustainment of legacy systems.The U.S. and the UK face shared challenges in adopting AM, including process qualification and certification, intellectual property rights, secure data transmission, and supply chain integration. This initiative, in alignment with the UK Advanced Manufacturing Strategy and the U.S. Regional Sustainment Framework (RSF), aims to overcome these hurdles and build a resilient and globally connected Defense Industrial Base adaptable to complex logistical demands. The 2025 Additive Manufacturing Executive Survey, where executives are asked about current industry trends for 3D printing, ranked qualification and certification as the top challenge facing the sector. The survey also highlighted increased focus on defense, aerospace, and international collaboration as drivers of future growth.However, the scalability of AM depends heavily on machine availability and qualification of processes and materials. As such, collaborative, cross-border frameworks are increasingly critical. The AAMI Program builds on recent momentum around distributed manufacturing and aims to tackle one of AMs biggest challenges: qualification for consistent, repeatable performance.The current defense sustainment model relies on legacy materials and processes insufficient for todays complex operational challenges. This project allows participants to propose a structured framework for additive manufacturing supplier qualification, emphasizing performance-based approaches for consistent part production among allied nations, said Ben DiMarco, Technology Transition Director at America MakesThe America Makes building in Youngstown, Ohio. Photo via America Makes.A unified vision for distributed, qualified productionThe U.S. and UK face common challenges in scaling additive manufacturing, including, process qualification and certification, secure data sharing and intellectual property protections and supply chain integration and readiness. The AAMI Program aligns with both the UKs Advanced Manufacturing Strategy and the U.S. Regional Sustainment Framework (RSF). By demonstrating interoperability and alignment in L-PBF processes, the project will support a more resilient and globally connected defense industrial base.By demonstrating AM equivalency and interoperability between the U.S. and U.K., we are advancing qualification methodologies for laser powder bed fusion while accelerating real-world implementation of these capabilities, added DiMarco. This initiative highlights the power of collaboration in overcoming technical, regulatory, and supply chain challenges, ensuring AM delivers tangible benefits to the warfighter and allied defense operations.The AAMI Program is part of a broader wave of investment and collaboration in U.S. additive manufacturing. Earlier this month, America Makes announced $2.1 million in funding across four new project calls designed to tackle key gaps in workforce development, machine qualification, and post-processing.The America Makes Logo.International collaboration, hybrid manufacturing platforms and ecosystems.AM interoperability goals are echoed in ongoing collaborations between leading software providers and manufacturers working to build integrated additive manufacturing ecosystems. One example is the partnership between ADDiTEC, based in the USA, and Bharat Fritz Werner Ltd (BFW), Indias largest CNC manufacturer, which led to the development of a new Hybrid Additive Manufacturing platform that combines additive and subtractive processes. Meanwhile, the universal machine technology interface (umati) initiative, originally developed to standardize connectivity for machine tools, has been expanded to cover the entire mechanical and plant engineering industry, including additive manufacturing. Spearheaded by the German Machine Tool Builders Association (VDW) in collaboration with the German Engineering Federation (VDMA), umati is based on the OPC UA framework and aims to create a universal communication interface that enables seamless integration between machines, systems, and software.One of the main topics during last years Additive Manufacturing Advantage: Aerospace, Space & Defense (AMAA) conference was the expansion of additive manufacturing in the defense and aerospace sectors, with a focus on qualified part production, digital inventory sharing, and the sustainment of legacy systems. Paul Bates (ASTM International) called for a streamlined qualification process and better-aligned standards to accelerate AM adoption in these sectors. Solutions focused on collaboration and standardization were proposed in response to geopolitical tensions, which are increasingly affecting AM material lead times. For example, the U.S. Navy deployed advanced 3D printing systems to address supply chain challenges implementing the XSPEE3D cold spray 3D printer from Australian manufacturer SPEE3D and Snowbird Technologies SAMM Tech hybrid DED manufacturing system to enable rapid production of essential metal components.Also discussed was the emergence of cross-border military collaborations aimed at enabling distributed manufacturing at scale, backed by new funding streams and research into secure, certifiable workflows.Regulatory hurdles, such as outdated aviation specifications and rising compliance costs, were likewise cited as barriers requiring coordinated action across industry and government.Who won the 2024 3D Printing Industry Awards?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on LinkedIn and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image shows America Makes Logo. Image via America Makes.

At TCT Asia 2025, Chinese metal 3D printer manufacturer Eplus3D unveiled a significant advancement in metal additive manufacturing: the successful 3D printing of pure copper and copper alloys using red-laser technology. The showcased examples of meter-scale copper alloy parts demonstrate how the company addresses long-standing challenges associated with coppers high reflectivity and thermal conductivity, which have historically made it difficult to process using laser-based additive manufacturing techniques.The ability to produce stable, high-performance meter-scale copper parts with long-cycle reliability, all without the need for major hardware modifications, is expected to benefit industries such as aerospace, automotive, and electronics.For those who missed TCT Asia 2025, Eplus3D will also be present at AMUG 2025 in Chicago, Illinois, from March 30 to April 3. Visitors can explore the companys latest innovations in metal additive manufacturing at Booth P-14.Copper alloy parts from Eplus3D. Photo via: Eplus3DOvercoming the Challenges of Copper 3D PrintingEplus3D explained that coppers low absorption of traditional laser wavelengths has historically led to defects such as incomplete melting, voids, cracks, and inconsistent layer bonding. Additionally, its high thermal conductivity accelerates heat dissipation, increasing thermal stress and the risk of part failure. Eplus3Ds latest approach aims to address these challenges.A key demonstration at TCT Asia 2025 was the 1030175 mm CuCrZr impeller, produced on the EP-M1250 system. According to the company, this component achieved 99.97% density while preserving coppers superior thermal propertiesan essential factor for applications such as aerospace thermal management.Eplus3D copper impeller. Photo: Eplus3DEplus3D also highlighted its expertise in multi-laser Powder Bed Fusion (PBF) systems, including the EP-M2050, EP-M1550, and EP-M1250. The company emphasized that these advancements contribute to ongoing industry efforts to enhance the scalability and reliability of metal 3D printing.Advancements in Copper 3D PrintingCopper 3D printing is gaining traction in the AM due to its ability to offer greater geometric flexibility, reduced material waste, and cost savings for low-volume production.In response to the growing demand for 3D printed GRCop-42 copper alloy in space applications, Nikon SLM Solutions developed new material parameters for NASAs GRCop-42. This pre-configured solution aims to improve powder availability and optimize the material for SLM 3D printers.Designed for scalability, these parameters were tailored for large-format 3D printers such as the NXG XII 600. Nikon SLM states that they enable a 99.97% density while ensuring consistent properties across both single- and multi-laser overlap regions within the printers build area.In a strategic collaboration, Tucker Induction Systems, an induction heating firm, has partnered with Nikon SLM Solutions to introduce copper 3D printing services in the United States. According to Nikon SLM, this new capability enhances Tucker Induction Systems production efficiency while enabling the creation of complex, high-performance designs.Rocky Tucker, Owner of Tucker Induction Systems, highlighted the impact of adopting the SLM 280 PS, stating that it has allowed the company to develop functional copper inductors and drive innovation. He credited Nikon SLMs technology and collaborative approach as key factors in their success.Who won the 2024 3D Printing Industry Awards?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on LinkedIn, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image showsEplus3D copper impeller. Photo: Eplus3DPaloma DuranPaloma Duran holds a BA in International Relations and an MA in Journalism. Specializing in writing, podcasting, and content and event creation, she works across politics, energy, mining, and technology. With a passion for global trends, Paloma is particularly interested in the impact of technology like 3D printing on shaping our future.

Researchers from the University of Brighton have developed a 3D printed glucose biosensor that can monitor glucose consumption in HepG2 cells.Led by Chloe Miller, alongside Bhavik Anil Patel, Professor of Clinical and Bioanalytical Chemistry, this study employed a method in which Prussian Blue was embedded directly into carbon black/polylactic acid (CB/PLA) filaments before 3D printing. Leveraging FlashForge Creator Pro 3D printer, the method offers a potential workaround to common issues with chemically modified electrodes, especially when it comes to stability and reproducibility.Electrochemical sensors depend heavily on the surface of electrodes, where reactions take place. Thats why surface modifications, such as improving conductivity or enhancing selectivity are often essential.Typically, this involves depositing materials like nanoparticles or enzymes after the electrodes are printed. But those post-printing steps are often complex, time-consuming, and prone to long-term degradation. Published in ACS Publications, the Brighton team instead set out to integrate the active material at an earlier stage.Schematic diagrams showing the processes taken to pre- and post-modify CB/PLA electrodes with PB. Image via University of Brighton.Direct electrodeposition improves material control and printabilityAs per the team, Fused Filament Fabrication (FFF) has become a go-to 3D printing technique for sensor fabrication because its affordable, customizable, and easy to work with. Still, theres a catch: the conductive materials available off the shelf are limited, which leaves many researchers resorting to in-house modifications.Some previous attempts, for example, involved embedding compounds like Ni(OH) and graphene into PLA filaments. Others tried to create Prussian Blue on filaments using leftover iron. But these approaches often fall short when it comes to consistency or accessibility.To avoid that, the team directly electrodeposited Prussian Blue onto commercial CB/PLA filaments. Prussian Blue, known for its electrocatalytic behavior in detecting hydrogen peroxide (HO), was deposited using cyclic voltammetry.The researchers tested different numbers of deposition cycles to find the optimal point. Up to 200 cycles, the surface coating improved without causing any problems. But once they hit 250 cycles or more, the filament became too thickly coated to pass through the 3D printers extruder.Surface analysis with scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) spectroscopy confirmed successful deposition and iron distribution on the filament. At 200 cycles, the coating developed cracks that exposed the PLA base, improving material mixing during extrusion.Electrodes printed from these filaments contained well-distributed Prussian Blue, although only about 5.2% of the embedded material remained electrochemically accessible.Evaluating performance across electrode types and designsTo see how well these embedded electrodes performed, the researchers compared embedded electrodes with post-printing Prussian Blue films, finding both showed surface-controlled behavior but differed notably in sensitivity and stability.The film electrodes initially had a lower detection limit for HO (1.4 M) compared to embedded ones (22.4 M). Long-term stability tests revealed that film electrodes lost 80% of their current response after 30 days, while embedded electrodes retained over 60%, indicating superior durability.Geometry also turned out to matter. The team printed electrodes with flat, dome, and square grid surfaces to evaluate how design affects performance. Interestingly, while flat surfaces gave the highest response in standard tests, the square grid performed best in real-time HO detection, likely due to better exposure of embedded Prussian Blue at the edges.With that in mind, they used the square grid design to build a glucose biosensor. After modifying the surface with glucose oxidase, bovine serum albumin, and glutaraldehyde, they inserted the sensor into a 3D printed well plate.They then tested its ability to track glucose levels in a cell culture setup. When the sensor was placed in media with HepG2 cells for 24 hours, it successfully measured a drop in glucose concentration compared to a control sample, proving it could monitor cellular metabolism in vitro.According to the researchers, this study demonstrates a novel approach to glucose biosensor fabrication by embedding Prussian Blue directly into 3D printing filaments. By successfully monitoring glucose consumption in cell cultures, the study showcases the potential of this approach for reliable, real-time biochemical sensing in biomedical applications.Light microscopy images of flat, dome, and square grid CB/PLA electrodes. Image via University of Brighton.Novel developments in 3D printed biosensorsAway from Brighton, previous research also explored novel approaches to advance 3D printed biosensor development.In December 2018, Washington State University (WSU) researchers used 3D printing to create a needle-free glucose monitoring device for people with diabetes. Produced via direct ink writing (DIW), the thumbnail-sized biosensor was made from layered carbon and enzyme inks, where the carbon ink served as the electrode and the enzyme layer absorbed glucose.Adhering to the skin and measuring glucose in sweat, the device was designed as a less invasive alternative to finger pricking. It showed improved sensitivity, material efficiency, and long-term stability over screen-printed versions, highlighting DIWs potential for affordable, personalized biosensors.Elsewhere, researchers from Sungkyunkwan University used a commercially available inkjet printhead to develop personalized wearable biosensors for health monitoring. Using 3D printed sugar scaffolds filled with flexible silicone elastomer, the team created lightweight, conductive sensors that conformed to patient body shapes.These devices captured both active strain and passive signals like EMG, EDA, and EEG with high sensitivity during sleep and treadmill tests, leading the team to pursue broader personalized diagnostic applications.What3D printing trendsshould you watch out for in 2025?How is thefuture of 3D printingshaping up?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows schematic diagrams showing the processes taken to pre- and post-modify CB/PLA electrodes with PB. Image via University of Brighton.Ada ShaikhnagWith a background in journalism, Ada has a keen interest in frontier technology and its application in the wider world. Ada reports on aspects of 3D printing ranging from aerospace and automotive to medical and dental.

The Delaware Court of Chancery has ordered Nano Dimension to complete its $183 million merger with Desktop Metal (DM), following a court trial held between March 11-12, 2025.Last year, Desktop Metal filed a lawsuit against Nano Dimension, accusing the Israeli micro-3D printing specialist of failing to make reasonable best efforts to attain timely regulatory approval. In its post-trial opinion and order, the Court ruled that Nano had materially breached the Merger Agreement, rejected the defendants counterclaims, and granted Desktop Metal specific performance.Nano must sign a national security agreement with the US Committee on Foreign Investment within 48 hours of the Courts March 24 order. This is the final condition for closing the deal. Additionally, if Nano fails to finalize the merger by March 31, 2025, DM may extend the deadline until its completion.Under Court of Chancery Rule 54(b), the ruling is immediately appealable to the Delaware Supreme Court because it constitutes a final judgment on the specific performance claims. Desktop Metal intends to move swiftly and close the merger agreement as quickly as possible while continuing to serve its customers, employees and other stakeholders. Ric Fulop, CEO of the Massachusetts-based industrial 3D printer manufacturer, previously warned that failing to complete the deal could lead to a fatal prognosis for Desktop Metal.After the Courts ruling, DMs stock surged 97.3%, rising from $2.22 on March 24 to $4.38 the following day. According to Bloomberg data, Desktop Metals stock surge marks its largest intraday jump ever. Meanwhile, Nano Dimension dropped 19.9%, falling from $2.11 to a low of $1.69 on March 25.Nano Dimension offices in Munich. Photo by Michael Petch.Nano Dimension to complete Desktop Metal merger?In July 2024, Nano Dimension agreed to acquire Nano Dimension in an all-cash deal worth approximately $183 million, or $5.50 per share. At the time, then-Nano Dimension CEO Yoav Stern claimed the combination would create a larger, more diversified company to accelerate growth and generate long-term value for shareholders. The combined entity was reported to offer a strong financial profile, with $246M in joint FY 2023 revenue, 28% of which was recurring.The merger agreement came amid a period of economic challenges for Desktop Metal. In Q224, the companys revenue fell by 26.9% YoY to $38.9 million, while operating loss grew 108.8% YoY to -$101.3 million. During a Q2 2024 earnings call with Nano Dimension investors, Fulop argued that the business combination represents the best path forward for his company. He also noted that the failure to finalize the agreement could mark the end of Desktop Metals existence.In December 2024, questions were raised over the deals future when Desktop Metal filed its lawsuit against Nano Dimension. The defendant denied the allegations, arguing that the suit was without merit and inconsistent with the terms of the Merger Agreement.DM quickly followed this with a second lawsuit naming US FDM 3D printer OEM Markforged as a co-defendant. The suit alleges that Nanos planned $115 million acquisition of Markforged, announced in September 2024, violated its agreement with Desktop Metal, threatening its completion.Nano Dimensions boardroom changes also raised doubts about the companys M&A activity. At the beginning of December 2024, a shareholder vote saw Yoav Stern removed from the Nano Dimension Board. The decision came during the companys Annual General Meeting of Shareholders (AGM), which also saw incumbent Director Michael X. Garrett removed. Ofir Baharav and Robert Pons, nominated by activist shareholder Murchinson Ltd., were also elected to the Board of Directors.Following the AGM, six of Nano Dimensions incumbent directors, Dr. Yoav Nissan-Cohen, Eitan Ben-Eliahu, Oded Gera, Roni Kleinfeld, Chris Moran, and Georgette Mosbacher, also resigned from the Board. At the time, this left Baharav and Pons, Kenneth Traub, and Dr. Joshua Rosensweig as the remaining Nano Dimension Board members.Before 2024 ended, Murchinson scored another victory when Yoav Stern was removed as Nano Dimension CEO. The activist investor was a long-time critic of Sterns leadership, repeatedly challenging his stewardship by raising concerns over capital allocation and poor governance.Stern was a vocal advocate of M&A activity, and his removal raised concerns around the Markforged and Desktop Metal agreements. Before the 2024 AGM, Murchinson published a letter calling the offers for Desktop Metal and Markforged overpriced and misguided. In a press release, the organization called on the restructured board to carefully and critically examine the merits and success of past and present acquisitions.Despite Murchinsons reservations, the Court ruling leaves Nano Dimension with little choice but to complete the merger.Ric Fulop. CEO of Desktop Metal.3D printing M&A activityMergers and acquisitions activity has been a key theme in the 3D printing industry this year.Earlier this month, US-based specialty metals solutions provider United Performance Metals (UPM) acquiredFabrisonic LLC, an Ohio-based metal 3D printing manufacturing company. The deal will see UPM, an affiliate of ONeal Industries, enhance and expand its manufacturing capabilities. Following the acquisition, Fabrisonic will join UPMs specialty processing network. Jason Riley, General Manager of Fabrisonic, claimed that the deal marks an important development for Fabrisonic and helps the firm extend our reach and continue delivering solutions to our customers.Elsewhere, direct-to-consumer (DTC) 3D printing furniture startup Model No. was recently acquired by additive manufacturing printing service provider IC3D. Before the sale, Model No. had faced pertinent challenges in scaling its operations. This was negatively impacted by the high costs of maintaining and upgrading its specialized 3D printing equipment. The agreement will see CEO Phillip Raub depart the company, with none of Model No.s employees transitioning to IC3D.Who won the 2024 3D Printing Industry Awards?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on LinkedIn, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image shows Nano Dimension offices in Munich. Photo by Michael Petch.

Triastek, a Chinese 3D printing pharmaceutical company, has announced that its proprietary 3D printed non-vitamin K antagonist oral anticoagulant (NOAC), T20G, has received Investigational New Drug (IND) clearance from the U.S. Food and Drug Administration (FDA) as of February 27, 2025. This regulatory achievement follows an earlier IND approval from Chinas National Medical Products Administration (NMPA) in January 2024.With T20Gs IND clearance in both China and the U.S., Triastek has reached a significant milestone in the field of gastric retention drug delivery, said Dr. Feihuang Deng, VP of Technology at Triastek. These dual regulatory approvals will help accelerate T20Gs development and enable us to deliver high-quality pharmaceutical solutions to patients worldwide.Triastek sT19 drug for rheumatoid arthritis. Photo via Triastek.Atrial Fibrillation and Advancements in 3D Printed Drug DeliveryAtrial fibrillation, the most prevalent type of heart arrhythmia, affects approximately 1%2% of the global population, with an estimated 30 million to 100 million cases worldwide. Anticoagulation therapy plays a vital role in preventing strokes in AF patients. NOACs have become the preferred treatment option due to their superior safety and efficacy over traditional therapies. As a result, major medical organizations like the American Heart Association (AHA), the European Society of Cardiology (ESC), and the Asia-Pacific Heart Rhythm Society (APHRS) recommend NOACs as first-line treatments for stroke prevention in AF patients.T20G is being developed utilizing an advanced drug delivery system under the U.S. FDAs 505(b)(2) New Drug Application (NDA) pathway. Triastek holds exclusive global rights for both the intellectual property and commercialization of the T20G.T20G is developed using Triasteks Melt Extrusion Deposition with Micro-Injection Molding (MED&MIM) process, incorporating the 3D Microstructure for Gastric Retention (3DS-GR) platform to enable once-daily oral dosing. This design differs from the twice-daily regimen of the reference listed drug (RLD) and is intended to improve patient adherence and dosing convenience. During its gastric retention phase, T20G facilitates the sustained release of the active ingredient, aiming to optimize absorption in the upper gastrointestinal tract and enhance oral bioavailability.MED 3D Printing TechnologySince 2015, Triastek has focused on developing 3D printed solid dosage forms, filing 213 patent applications across 10 countries, with 68 patents granted. Its MED 3D printing technology, combined with 3D microstructure design, provides precise control over drug release characteristics, including delay layer materials, thickness, and composition. This method allows for varied drug release profilesimmediate, sustained, or pulsedoffering flexibility compared to conventional tablet formulation approaches.Triasteks MED 3D printing technology. Image via Triastek.Innovations in 3D Printed Drug ProductionIn addition to T20G, Triastek continues to make strides in the 3D printed pharmaceutical drug delivery space. Last year, in collaboration with Eli Lilly, Triastek advanced the development of 3D printed oral drugs for the gastrointestinal tract. This collaboration utilized Triasteks MED technology to create drug release profiles tailored to specific areas of the digestive system.Elsewhere, researchers from the Max Planck Institute for Informatics in Saarbrcken, Germany, and the University of California at Davis have developed 3D printed pills capable of releasing drugs at controlled speeds. The team demonstrated how altering the pills shapes could control their dissolution rate in the body, opening new possibilities for targeted and controlled drug delivery.Who won the 2024 3D Printing Industry Awards?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on LinkedIn, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image showsTriastek sT19 drug for rheumatoid arthritis. Photo via Triastek.Paloma DuranPaloma Duran holds a BA in International Relations and an MA in Journalism. Specializing in writing, podcasting, and content and event creation, she works across politics, energy, mining, and technology. With a passion for global trends, Paloma is particularly interested in the impact of technology like 3D printing on shaping our future.

Qualloy, a digital marketplace for metal powder trading, and Rosswag Engineering, a German metal 3D printing service bureau, have announced a strategic partnership aimed at expanding Qualloys metal powder marketplace. The collaboration comes with a Series Seed investment from Rosswag Engineering, which will enable Qualloy to enhance its sourcing platform and expand its business capabilities.With Rosswag, we have found a partner that complements our vision for advancing metal powder procurement. Their industry expertise and network will support us as we look toward expanding our offerings and capabilities in the market, said Yannik Wilkens, CEO and Co-founder of Qualloy.Partnership between Qualloy and Rosswag Engineering. Image via: Rosswag EngineeringQualloys Digital MarketplaceQualloy provides an online platform that connects buyers and sellers, offering a streamlined process for sourcing metal powders. Through an intelligent search algorithm, users can find the most suitable powders for their specific machines and specifications from a range of certified global suppliers. The platform allows flexibility in choosing between different manufacturers, optimizing for factors such as price, delivery time, and quality, while maintaining transparency and efficiency in procurement.In the coming months, Qualloy plans to expand its marketplace by offering its own line of internationally sourced powders, which will be qualified in Germany with the assistance of Rosswag Engineerings expertise. Rosswag will manage the qualification process to meet industry standards, and customers will be able to access these powders through Qualloys procurement system, supported by local representatives.Online platforms and marketplaces offer significant potential in the B2B sector by simplifying procurement and improving efficiency. Through our partnership with Qualloy, we aim to provide a competitive price-quality ratio for metal powders and contribute to the ongoing growth of the additive manufacturing market, said Dr.-Ing. Gregor Graf, Head of Technology at Rosswag.Rosswag and Qualloy: Collaborative EffortsIn 2022, Rosswag Engineering launched the beta version of what is considered the worlds first marketplace for trading laser powder bed fusion (LPBF) process parameters. The initiative, known as the AddiMap project, was started in 2020 in collaboration with the software company NuCOS. The goal was to create a centralized B2B platform where companies in the additive manufacturing sector could share materials, parameters, data, and services, with the aim of accelerating the industrialization of the technology.In 2023, AddiMap announced a new partnership with Qualloy, merging their platforms into a unified solution that integrates metal powder sourcing with access to validated 3D printing parameters. Both companies emphasized that this collaboration marked a major advancement in simplifying additive manufacturing processes. By optimizing metal powder procurement and offering access to a comprehensive database of 3D printing parameters, the partnership aimed to foster the growth and innovation of additive manufacturing, supporting its continued industrialization and wider accessibility.qualloy and AddiMap partnership banner. Image via Rosswag GmbH.Who won the 2024 3D Printing Industry Awards?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on LinkedIn, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image showsPartnership between Qualloy and Rosswag Engineering. Image via: Rosswag Engineering

Later today, Shenzhen-based 3D printer manufacturer Bambu Lab will launch the new H2D 3D Printer. Over recent weeks, the hotly anticipated system has been the subject of intense online speculation. The leading desktop 3D printer OEM claims its H2D will rethink personal manufacturing, hinting at dual extruders, servo motors, filament dryers, andindustrial grade accuracy. Check []

US-based 3D printer manufacturer LulzBot has introduced the TAZ 8, a Fused Filament Fabrication (FFF) desktop 3D printer developed for industrial environments where consistent output and mechanical reliability are essential.Now available to order, the TAZ 8 is intended for users who need a dependable 3D printing system capable of handling repetitive tasks, varied materials, and ongoing production demands. Built to handle applications such as producing functional jigs, durable prototypes, and manufacturing aids, the TAZ 8 combines structural updates with user-focused features to support day-to-day production needs.Developed in Fargo, North Dakota, LulzBot highlighted that producing the 3D printer domestically supports a reliable supply chain and allows the company to provide more responsive customer and technical support.LulzBot TAZ 8 3D printer. Image via LulzBot.TAZ 8 for enhanced accuracy and controlEquipped with a build volume of 285 x 285 x 285 mm, the 3D printer incorporates dual independent Z-axis movement, supported by 5.18:1 gearboxes and 12mm rods, to help maintain alignment along the X-axis during operation. On the X and Y axes, linear rails are used instead of standard rods, offering increased stability and smoother motion, factors that can influence both speed and print quality, particularly in larger or more complex builds.To assist with first-layer accuracy, the TAZ 8 features a BLTouch probe for mesh bed leveling. This sensor scans multiple points on the build plate, creating a surface map that the printer uses to adjust nozzle height dynamically during printing. The goal is to ensure consistent first-layer adhesion, even on slightly uneven beds, a detail that can improve overall print success rates.An active bed cooling system has also been introduced in this model. Unlike passive cooling, this system actively reduces the temperature of the build plate between prints, shortening turnaround times while helping maintain the dimensional stability of printed parts. Its intended to be especially useful for users working with temperature-sensitive materials or high-throughput production cycles.Mechanical elements such as D-shaped motor pulleys and flanged bearings have been chosen to support repeatable motion and simplify maintenance. Updates to backlash compensation help reduce the subtle inconsistencies caused by mechanical slack, leading to cleaner transitions and smoother printed surfaces.In terms of motion control, the printer now uses physical limit switches for homing instead of sensorless methods. This shift is aimed at improving the precision of the printers reference positioning. Inside the electronics, the TAZ 8 is powered by LulzBots latest Archim control board. The board includes extra stepper channels and is designed to reduce electrical interference during operation, contributing to more stable performance over time.The TAZ 8 also features a magnetic bed system, allowing users to quickly swap out build surfaces depending on the material or print requirements. Users can choose between different Galaxy Series Tool Heads, available in both single and dual extrusion versions. These tool heads come equipped with high-powered heaters and use direct-drive, dual-drive mechanisms, enabling more consistent extrusion and broader filament compatibility.On the user interface side, the printer includes a resistive touchscreen that is designed to be responsive even when operated with gloves. The menu system has been updated to support a smoother user experience. Tool head changes can be completed without additional equipment, using a magnetic cap and thumbscrews for faster replacement.Filament runout and jams are tracked using encoder-based sensors, which pause the print when issues are detected, helping to minimize material waste and downtime. Stainless steel spool holders are included and are designed to support a wide range of spool sizes and materials, whether cardboard or plastic.TAZ 8 touch screen interface. Image via LulzBot.Technical specifications and pricing of TAZ 8 desktop 3D printerDepending on the selected printhead configuration, the TAZ 8 is priced between $5,395 and $5,995. Interested customers can check out more details on TAZ 8, here.TechnologyFused Filament Fabrication (FFF)Mainboard32-bit Archim 2.2b with Trinamic TMC2130 drivers and Xpand boardBuild Volume285 x 285 x 285 mm,(11.25 x 11.25 x 11.25 inches)FirmwareMarlinStandard Tool Head ModelAny Galaxy Series Tool HeadBed Leveling SystemAutomatic BLTouch 16-Point MeshEquipped Layer Height Range0.1mm (100 microns) to 0.4mm (400 microns)CalibrationAutomatic X-Axis True Tramming, Z-Offset, and Backlash CompensationPlatform Layer Height Capabilities0.05mm (50 microns) to 1.8mm (1800 microns)Power Supply500W 24V Mean Well, Auto-SwitchingNozzle Diameter & Material0.5mm Nickel Plated BrassPower Input100VAC-240VACMaximum Hot End Temperature290C (554F) Firmware LimitedSlicer Software RecommendationCura LE (LulzBot Edition)XYZ Positional ResolutionX and Y axes 0.01mm (10 microns), Z axis 0.0019mm (1.9 microns)OS CompatibilityWindows, macOS, LinuxMovement SystemGT2 Belt Drive, Linear Rails X&Y, 12mm Igus SST Rods and Polymer Bushings ZSupported File FormatsSTL, OBJ, X3D, 3MFMaximum Travel Speed500 mm/s Firmware LimitedOperating Temperature Range41F to 113F (5C to 45C)Print Bed Heater360W 24V SiliconSupported Print MaterialsPLA, TPU, ABS, PETg, PVA, PVB, Nylon, PC, and others below 290CPrint Bed MaterialMagnetic Flex Bed SystemEnclosureOptional Accessory AvailableMaximum Print Bed Temperature110C (230F)Connectivity OptionsUSB Serial, Includes 8GB SD Card for Standalone PrintingFilament Diameter Compatibility2.85mm or 1.75mm (Tool Head Dependent)CertificationsFilament SensorRunout and Stripping DetectionWarranty1-year standard with options for extended warrantiesWhat3D printing trendsshould you watch out for in 2025?How is thefuture of 3D printingshaping up?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows LulzBot TAZ 8 3D printer. Image via LulzBot.Ada ShaikhnagWith a background in journalism, Ada has a keen interest in frontier technology and its application in the wider world. Ada reports on aspects of 3D printing ranging from aerospace and automotive to medical and dental.

Researchers from MITs Computer Science and Artificial Intelligence Laboratory (CSAIL), Zhejiang University, and Tsinghua University have developed a new approach for 3D printing objects capable of humanlike movement. Called Xstrings, the method automates the fabrication of cable-driven assemblies that can bend, coil, screw, and compress.Such devices are traditionally difficult to produce because the cable must be manually embedded throughout the object. However, the Xstrings method leverages multi-material FDM 3D printing to embed cables directly within the structure in a single step, eliminating manual assembly requirements. The team has also developed a digital design tool that allows users to generate 3D print files of cable-driven components with desired movement capabilities.Jiaji Li, lead author, and MIT CSAIL postdoc, will present the new research paper during next months 2025 Conference on Human Factors in Computing Systems (CHI2025). It outlines several tests used to validate Xstrings capabilities. For instance, Lis team confirmed that the 3D printed cables survived over 60,000 90-degree contractions before breaking. Additionally, production speed impacted cable quality, with 10 mm/s and 15 mm/s yielding optimal results when 3D printing at 260C. According to Li, Xstrings can reduce total production time by 40%.Ultimately, the researchers believe their new approach offers value for applications including cable-driven robots for space stations and extraterrestrial bases, bionic devices, adjustable fashion designs, and interactive artwork installations.The Xstrings software can bring a variety of ideas to life. It enables you to produce a bionic robot device like a human hand, mimicking our own gripping capabilities, Li explained. Our innovative method can help anyone design and fabricate cable-driven products with a desktop bi-material 3D printer.Jiaji Li and a device 3D printed using the Xstrings method. Photo via MIT CSAIL.MIT introduces new bionics 3D printing methodCable-driven mechanisms function by threading a wire through a segmented object. Pulling the wire creates tension, causing the object to bend, twist, or fold, depending on its design. Such approaches are frequently used in bionics, allowing robotic devices to exhibit anthropomorphic movement. For instance, adding cables to a robotic hand can enable the fingers to curl and grip objectsMITs Xstrings software uses Rhinoceros 8 as its design environment and Grasshopper as an intermediary computational tool. The workflow begins with a user submitting a design with specific dimensions. They then choose one of four motion primitives, Bend, Coil, Twist, or Compress, to define how their device will move. Users can also input the desired angle for these motions.Notably, multiple primitives can be combined into a single device to unlock greater motion capabilities. For instance, when creating a robotic claw, the researchers integrated multiple cables in a parallel combination, allowing each finger to close into a fist. They used their Xstrings method and design tool to 3D print several other multi-material mechanisms. These included a walking lizard robot, a wall sculpture that can be opened and closed, and a tentacle that can coil around objects.Xstrings also allows users to determine where each cable is secured within their parts. This includes selecting the endpoint where the cable is fixed (the anchor), the holes the cable passes through (threaded areas), and where the cable is pulled to operate the device (the exposed point). For example, a robotic finger might include an anchor at the fingertip and a cable that runs down the finger to an exposed pull tag at the other end.After simulating the design, users can export their files and send them to an FDM 3D printer. To ensure compatibility with any multi-material FDM 3D printer, the researchers chose not to generate G-code for a specific model. Instead, Lis team has provided parameter settings for various slicing software and 3D printed their Xstrings test devices using an UltiMaker S5, UltiMaker 3, and Bambu Lab X1. They fabricated the main body of each device with PLA and used Nylon filament for the cable.MITs new process creates functional parts in a single step by positioning horizontal cables and printing around them. So far, this method has been used to produce parts with a rigid exterior and a soft, flexible interior. In the future, the researchers aim to reverse this structure by 3D printing devices with a soft exterior and a rigid interior, mimicking human skin and bones. They also plan to explore more durable cables and experiment with embedding them at different angles or vertically.Li co-authored the paper with Shuyue Feng, a masters student at Zhejiang University, and Yujia Liu from Tsinghua University. Guanyun Wang, an assistant professor at Zhejiang University and former MIT Media Lab visiting researcher, also contributed. The team included three CSAIL members: Maxine Perroni-Scharf, an MIT PhD student in electrical engineering and computer science, and Emily Guan, a visiting researcher. Senior author Stefanie Mueller is the TIBCO Career Development Associate Professor at MIT in Electrical Engineering, Computer Science, and Mechanical Engineering.An Xstrings 3D printed cable-driven finger. Image via MIT CSAIL.3D printing bionics3D printing is being increasingly adopted to fabricate bionic devices, particularly for prosthesis applications.Earlier this month, researchers from Johns Hopkins University, Florida Atlantic University, and the University of Illinois Chicago developed a 3D printed prosthetic hand that mimics human touch. The new offering combines rigidity and dexterity, boasting a grip strong enough to securely hold a water bottle and delicate enough to pick up a fragile plastic cup without damaging it.Its hybrid robotic fingers feature three independently actuated soft joints made by chemical manufacturing firm Smooth-Ons Dragon Skin 10 silicone. These are supported by rigid skeletal structures 3D printed in PLA. Analysis and testing have reportedly shown that each hybrid robotic finger can achieve 130 curvature and a flexion angle of 208 at an actuation pressure of just 7 psi. This is more efficient than purely soft robotic fingers which require much higher pressures. In fact, during testing, the hybrid finger demonstrated over three times the grasping force of soft robotic alternatives.Last year, UK-based robotics company Open Bionics announced that a hand amputee from London had adopted its 3D printed finger device for the first time. The prosthesis called the Hero Gauntlet, helps people with congenital or acquired partial hand-limb differences regain hand functionality. Open Bionics customizes each device using 3D scanning and additive manufacturing technology. Users control the gripping action by flexing their wrists.In other news, US-based prosthesis manufacturer Psyonic developed a 3D printed Bionic Hand using Formlabs Form 3 stereolithography (SLA) 3D printer. The development process included rapid prototyping, design iterations, and low-volume production of end-use parts. The Ability Hand weighs just 490 grams. Its thumb rotates electrically and manually, while all five fingers can flex to provide full hand functionality.Who won the 2024 3D Printing Industry Awards?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on LinkedIn, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image shows Jiaji Li and a device 3D printed using the Xstrings method. Photo via MIT CSAIL.

It was a lively day at Rapid Fusions South West UK headquarters, where guests gathered under a marquee on an airstrip-adjacent site to witness a 3D printing first. Over conversation, coffee, and paella, co-founders Jake Hand and Martin Jewell introduced Medusa, a large-scale hybrid manufacturing system that merges high-speed material deposition with integrated CNC finishing. Developed over 18 months, Medusa aims to tackle challenges that have long confined additive manufacturing to prototyping rather than true production.The launch is noteworthy for several reasons; companies are proceeding cautiously with CAPEX investments, creating a ripple effect across hardware sales, software, and services in AM. Rapid Fusion is well positioned to glean such insight, the company is a spin-out of Evo3D a well-established 3D printer reseller with its offices and showroom above the workshop that now houses the first Medusa 3D printer, and also the Apollo platform: an earlier example of the high deposition pellet based 3D printing approach often referred to as Large Format Additive Manufacturing (LFAM).The Rapid Fusion Medusa. Photo by Michael Petch.From Concept to PrototypeHand recalled how Medusas inception began, quite literally, on the back of a [cigarette] packet. Yet, in under two years, Rapid Fusion advanced the concept into a robust industrial prototype. CTO Martin Jewell explained that the teams mission revolved around four key barriers blocking the mainstream adoption of additive manufacturing: speed, scale, fragmented workflows, and reliability.Medusa itself is not just another 3D printer, Jewell said. The one-click workflow and CNC finishing capabilities integrated within this system are transformational. Medusas hefty 22-kilogram toolhead moves at speeds of up to 1.2 meters per second, depositing material at rates of 17 kilograms per hour. This performance stems from an industrial-strength chassisbuilt like a literal tank, as Jewell described itensuring stability even under rapid, heavy-payload movement.Rapid Fusion has achieved this without VC funding and plans to stay agile, continuously iterating rather than sticking to rigid product cycles. They believe hardware-focused companies can suffer under VC expectations. Other businesses release a product and then run it until nobody buys it anymore. We dont operate that way, said Jewell.The company is also rapidly protecting intellectual property due to heightened competitor interest. Jewell said, We had to file three patents this morning because were showing the technology today. Once its in the public domain, you lose the ability to file. Competitors have downloaded all the materials from our website in the last two weeks. Its not ego; these are just facts, added Hand.3D printing on the Rapid Fusion Medusa. Photo by Michael Petch.Closing the Gap Between Additive and SubtractiveA standout feature of Medusa is its ability to combine additive and subtractive steps in a single automated workflow. The system integrates multiple printing heads for filament and pellet extrusion, as well as a CNC milling tool. Jewell stressed how this allows for seamless, no-hands transitions between printing and finishing, cutting lead times by around 60% compared to traditional processes.He also highlighted the systems advanced sensor suite and thermal visualization, which not only track real-time performance but will eventually enable predictive maintenance. Were looking at the long game, Jewell said. Its about reliability, minimizing downtime, and upgrading machine intelligence over time.Medusas modular design further underscores its adaptability and ease of service. Critical componentsincluding the machines braincan be swapped or upgraded in about 45 minutes, reducing extended outages and future-proofing customer investments.You could essentially do a brain transplant on the machine in about 45 minutes, Jewell explained. It means you dont need to replace the entire unit; you can upgrade components individually.Software Integration with AI BuildRapid Fusions hardware breakthroughs dovetail with automation-driven software provided by AI Build, a London-based company specializing in software for AM and hybrid manufacturing. Guy Brown, Head of R&D at AI Build, underscored the importance of a unified platform that spans every stage of manufacturing, from uploading design files to real-time process monitoring.Weve been printing in the lab for 10 years, and weve had a lot of failures, Brown said. All that pain has been turned into lessons learned and baked into our software.AI Builds platform automatically checks designs for additive manufacturing suitability, slices and simulates the toolpaths, and oversees process control. The system also introduces hybrid toolpathing, enabling subtractive stepstrimming or smoothing just a few millimetersin the same environment. This approach delivers high-quality surface finishes comparable to more complex multi-axis milling machines.Moreover, AI Build created a digital twin of the Medusa system to ensure collision detection and safe operations. A tailored post-processor handles tool-change macros that let customers easily calibrate their machines. Brown also highlighted AI Builds starter software, featuring a one-click slicing interface with nine preconfigured strategies. This simplified approach lowers the barrier to entry for those transitioning from smaller desktop 3D printers.This helps users reach their first print as fast as possible, he noted. Its about streamlining that learning curve so you can go from zero to functional part in a fraction of the usual time.Theres nobody in a factory setting thinking, I want a robot that prints. They think, I want to make a moldwhat are my options? So they talk to their integrators, said Hand. Traditional robot integrators and manufacturers, like ABB, KUKA, FANUC, are slowly recognizing large-format printings potential. FANUC is more open; KUKA and ABB are cautious.Thermal Shield and Real-Time MonitoringAI Builds Thermal Shield is a key software innovation, an infrared camera-based monitoring feature that checks interlayer temperatures during printing. The system automatically adjusts print settings to maintain optimal thermal conditions, preventing layers from overheating or cooling too rapidly.Thermal monitoring brings down the barrier to entry dramatically, Brown said, emphasizing how newer operators might miss subtle temperature cues an experienced operator would catch. The technology also logs comprehensive process data, enabling traceability vital for aerospace, automotive, and other sectors that demand rigorous quality control.Rapid Fusion envisions self-optimizing machines via on-prem AI, but data-sharing hurdles remain. They aim to integrate NVIDIA modules for localized machine learning without exposing sensitive data. Weve built the hardware infrastructure to enable AI-driven printing The next step is for it to adjust the process automatically, said Jewell.Thermal Camera on the Rapid Fusion Medusa. Photo by Michael Petch.De-Risking Through Simulation and ComplianceThe National Manufacturing Institute Scotland (NMIS) provided crucial input for Medusas development, focusing on simulation, risk assessment, and regulatory compliance. Dickon Walker, an R&D engineer at NMIS, explained that his team coordinated an industry steering group to gather real-world feedback, ensuring the printers design aligned with genuine production scenarios.NMIS conducted finite element analysis (FEA) to assess structural stability under Medusas high-speed, heavy-load conditions. Minor deviationsless than one millimeter across a large build volumewere uncovered through laser trackers and optical coordinate measuring systems. While small, these deviations still prompted hardware refinements.We simulated how the printer frame behaves when driving such a heavy tool at high speeds, Walker said. Though the deviations were under one millimeter, we aimed to refine alignment further.Beyond structural testing, NMIS managed CE marking guidelines, essential for market acceptance. Walker acknowledged that preparing technical files is not the sexiest part of engineering but remains critical for commercializing the machine. NMIS also validated mechanical properties by printing test samples on Medusa rather than relying on generic datasheets, which often reflect injection-molded rather than 3D-printed characteristics.Sustainable Materials With FilamentiveRavi Toor, founder and director of Filamentive, underscored the sustainability aspect of the Medusa project. While additive manufacturing is considered inherently less wasteful than subtractive processes, Toor cautioned against overlooking plastic consumption and end-of-life recycling.Pellet-based printingone of Medusas capabilitieseliminates spool waste and requires less energy than producing filament. The approach also encourages the use of locally sourced recycled materials, further cutting carbon footprints. In parallel, Medusas filament extruder allows high-detail prints and access to a broader array of materials.We cant ignore plastic consumption or recycling at the end of life, Toor noted. Pellet-based printing cuts waste from spools and reduces energy usage, while also making it easier to integrate recycled feedstock.Filamentive tested polymer blends such as recycled PETG or polycarbonate reinforced with glass fiber, achieving heat resistance above 100 degrees Celsius. Some of these blends reduce carbon emissions by up to 60% compared to virgin materials. Toor also praised Medusas modularity, which lets users replace only faulty componentslike the heated bed or extruderrather than discarding the entire machine.On the decision to use open materials and pelletised feedstock Hand said, Charging 200 to 300 for a kilo of PLA? Its insane. Its just the business modelkeeping customers locked in Were more focused on delivering the best solution, making a profit, and not exploiting the buyer. Rapid Fusion rejects closed systems and high material markups that trap users into overpriced consumables. They view this as a barrier to mainstream adoption.Backing from Innovate UKChaco van der Sijp, Innovation Lead at Innovate UK, likened attending Medusas launch to a parent at a childs graduation. Innovate UK, the UKs innovation agency, provided funding and strategic guidance, helping Rapid Fusion, AI Build, Filamentive, and NMIS iterate quickly and minimize risk.Were extremely thrilled with how this has panned out, said van der Sijp. Scaling large-format is a bold move, but were going to get there one day.He noted that additive manufacturing still faces skepticism regarding scalability and automations potential impact on employment. Innovate UKs stance is that automation, when done correctly, fosters new high-level jobs.Van der Sijp highlighted Medusas integrated approachcovering material sourcing, design, supply chain management, fabrication, and circular reuseas key to genuine transformation. By addressing the entire manufacturing ecosystem, Medusa aims to push additive technologies closer to a mainstream, globally recognized manufacturing solution.A Glimpse into the Future of Additive ManufacturingFrom the robust build of its chassis to the advanced software stack that orchestrates both printing and CNC finishing, Medusa represents a comprehensive step forward in industrial 3D printing. The collaboration between Rapid Fusion, AI Build, NMIS, Filamentive, and Innovate UK underscores a united push to overcome long-standing hurdlesspeed, scale, workflow integration, reliability, and sustainability.Rapid Fusion pegs the large-format markets annual TAM at 1520 million. They see themselves among the top three global players, aiming to expand demand rather than battle for a small pie.If the excitement at Rapid Fusions unveiling is any indication, Medusa may well represent an important moment for additive manufacturing in the UK, closing the gap between prototype-friendly 3D printers and the reliable, scalable systems that industries have long demanded.Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us onLinkedIn and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image shows the Rapid Fusion Medusa launch. Photo by Michael Petch.Michael PetchMichael Petch is the editor-in-chief at 3DPI and the author of several books on 3D printing. He is a regular keynote speaker at technology conferences where he has delivered presentations such as 3D printing with graphene and ceramics and the use of technology to enhance food security. Michael is most interested in the science behind emerging technology and the accompanying economic and social implications.

RAPID + TCT returns to the home of US automotive manufacturing in 2025. North Americas largest 3D printing trade show will run at Detroits Huntington Place between April 8-10.Over 400 additive manufacturing companies will attend the show, which is co-locating with SMEs AeroDef Manufacturing and SAE Internationals WCX in the Motor City. As the largest technical mobility event in the US, WCX will be complemented by RAPID + TCTs stacked automotive conference track. Over the three-day 3D printing event, fifteen presentations will explore key mobility topics, including upcycling, end-use production, design, and development.On day one of RAPID + TCT 2025, Erik Riha and Fadi Abro will discuss how leading automaker Ford Motor Company is leveraging Stratasys 3D printers to enhance prototyping and product validation. I recently spoke with Riha, a Prototype Technical Specialist at Ford, and Abro, Stratasys Global Automotive Director, to learn more about their collaboration. They highlighted the value of 3D printing for car development, describing it as a critical tool in the toolbox.Boasting three decades of automotive experience, Riha uses additive manufacturing to aid product development, rather than for iterating designs. Based out of Fords Product Development Center in Dearborn, Michigan, his team fabricates jigs, fixtures, and surrogate parts such as test car bodies. These are used to assess and validate vehicle assembly and manufacturability. Theres not one part of the vehicle we havent touched, Riha explained.Abro called Stratasys F3300 3D printer, recently adopted by Ford, a step change in how FDM works and produces parts. He highlighted how the system speeds up high-quality part production, enabling Ford to stay productive, meet demand, and reduce costs.Stratasys automotive expert also addressed misconceptions surrounding the rise of low-cost desktop 3D printers. While acknowledging that desktop hobbyist units have a home in education and maker spaces, Abro believes they cannot match Stratasys performance for industrial applications. He explained why these consumer-level offerings hurt our business and taint the image of additive.Are you interested in attending RAPID + TCT 2025? 3D Printing Industry readers can claim a complimentary expo pass with the promo code 3DPI. Sign up today at the official RAPID + TCT website.The show floor at RAPID + TCT 2024. Photo via SME.Ford and Stratasys at RAPID + TCT 2025At 11:00 AM EDT on Tuesday, April 8, Riha and Abro will take to the stage to discuss the value of additive manufacturing for automotive product development. Rihas going to cover Fords use of additive manufacturing and its applications, and Ill talk about whats new at Stratasys, explained Abro. Fords prototyping expert added that the session will include performance comparisons and case studies of complex prototype assemblies produced with 3D printing.Stratasys F3300 3D printer will be at the crux of the conversation. According to Riha and Abro, Fords adoption of the Stratasys F3300 3D printer is less about unlocking new applications and more about streamlining manufacturing processes. The Michigan-based automaker already employs a fleet of Stratasys FDM printers, including the Fortus 900mc.Riha explained that his team recently acquired its new Stratasys 3D printer after moving to a larger facility with higher production demands. Initially, he considered purchasing another 900mc because of its proven reliability and 24-hour operation. However, the F3300 quickly emerged as the better choice due to its superior speed, efficiency, and part quality. In terms of throughput, it has outperformed our 900s, Riha said. Its now our flagship 3D printer and has proven to be incredibly robust.The F3300s enhanced productivity and efficiency stems from its ability to self-calibrate, eliminating manual setup requirements. Faster calibration, in turn, reduces labor costs, which our customers have been asking for for years, explained Abro. Riha added that this level of automation saves valuable time, particularly when engineers are juggling urgent print jobs.Stratasys latest FDM 3D printer initially raised concerns for Ford due to its reduced size. The large-scale Fortus 900mc boasts a 914 x 610 x 914 mm build volume, compared to 600 x 600 x 800 mm offered by the F3300. However, Abro revealed that the 3D printer can accommodate 8085% of typical parts. If youre printing a six-foot part, the biggest printer we have cant do that either, so youre splitting those parts anyway, explained the global automotive director. Once I looked at it, Fadi was right, Riha added. Most of our large parts already need to be made in two sections and glued together.The Stratasys F3300 3D printer. Photo via Stratasys.3D printing at FordThe automotive AM experts argue that the value of 3D printing for automotive applications is not in the mass production of end-use consumer parts. Instead, Abro believes the middle category between the design and fabrication stages is where additive belongs. This includes design validation with surrogate and trial parts, producing jigs and fixtures, and 3D printing tools to make components.According to Abro, Stratasys 3D printers are producing jigs and fixtures in over 20 automotive plants to help get cars out the door. This, he added, is much more beneficial than 3D printing a little widget that goes in the car. For example, he pointed to Fords F-150 pickup truck. If you can produce ten more of those a day using additive tooling, Ford can make $1 million more at that plant.Rihas role at Ford fits into the design validation stage of Abros middle category. His team uses Stratasys technology to validate the assembly process and 3D print surrogate parts for testing. The prototyping experts team 3D printed about 18,000 parts last year, mostly one-offs, with some as large as a lift gate. Some people assume prototyping means 3D printing something, looking at it, and throwing it away before moving to design iteration Abro added. This is not what Eriks team is doing. They are prototyping so that the manufacturing can be done correctly.Automotive parts 3D printed on the F3300. Photo via Stratasys.Riha noted that Ford often fabricates full-sized, drivable test vehicles to validate parts before final manufacturing stages. His primary responsibility is to ensure that the parts we produce for these vehicles provide the best value for Ford. Stratasys technology also plays a key role in quickly producing one-off brackets needed to mount specific components during testing.Fords prototyping expert emphasized that additive manufacturing is not used for all applications. Instead, his teams 30+ 3D printers are leveraged alongside conventional subtractive methods like injection molding and stamping machine presses. We look at it on a case-by-case basis. If we need something quick, 3D printing is usually the way to go, Riha noted. It all depends on what the part is, what the application is, how much time we have.He added that 3D printing enables Ford to go from CAD to part in just a few hours, something you cant do with conventional injection molding and stamping. However, 3D printing struggles to replicate the properties of injection-molded parts, making it less suitable for those use cases. Its a tool in a tool belt. When it makes sense, you use it, Abro said, emphasizing that it shouldnt be forced into applications better suited for other production methods.While digital simulation tools powered by AI and machine learning are becoming more prominent, physical testing remains a critical step in product development. Simulation isnt everything, explained Abro. A lot of parts have to be hand-tested because CAD isnt going to catch everything.Riha shared an example where his team machined the back end of a vehicle and 3D printed the lift gate to assess its assembly and functionality. When assembling the battery charging port, engineers realized the original stud placement made it inaccessible during the planned assembly sequence, an issue the digital simulations had missed. Rihas team quickly built a physical model, allowing engineers to modify and test the assembly process before finalizing their design. If they had discovered that in the production plant, it would have cost a ton of money to fix, Riha added.Automotive parts 3D printed using Stratasys technology. Photo via Stratasys.Industrial manufacturing vs. Hobbyist 3D printersOver recent years, low-cost, entry-level desktop 3D printers have been increasingly adopted for professional applications that dont require advanced materials. Abro addressed misconceptions about these consumer-level products. Sometimes people misconstrue what you can get out of a hobbyist printer versus what you would get out of an industrial printer, he explained. These things are night and day.Abro compared the disparity with the difference between a scooter and an F-150. Theyre both modes of transportation, but they are not the same. If you need to haul drywall, youre going with the F-150, not the scooter.He added that low-cost desktop FDM 3D printers damage Stratasys business and the 3D printing industry. According to Abro, potential customers will adopt a cheaper desktop hobby type system and have a bad experience because it doesnt meet their quality and reliability requirements. Stratasys automotive expert believes these experiences taint the image of additive, a core message he will push during RAPID + TCT 2025.The Stratasys F3300s extruders. Photo via Stratasys.The future of 3D printing for automotive at RAPID + TCT 2025During RAPID + TCT 2025, Riha is looking forward to exploring recycling technologies, intending to increase the sustainability of his operations. I want to see if theres some avenue where I can try to reclaim some of the materials we use, he added.Riha also expressed his intention to adopt metal 3D printing technology in the future. While Ford does possess metal 3D printers, metal additive capabilities are currently absent at Rihas lab. He shared a preference for wire-feed technologies like WAAM and DED 3D printing over laser powder bed fusion (LPBF). Id like to have something I can put on my machining center to lay down metal and machine it, Fords prototyping specialist revealed.For Stratasys, Abro sees RAPID + TCT 2025 as a great opportunity to connect with customers. He is particularly excited by the shows location in Detroit, widely considered the birthplace of automotive manufacturing. Its a really good place to be as the automotive segment leader, he said. Sharing the F3300 step change with customers is my main goal.Abro sees the future of 3D printing in automotive expanding most on the factory floor. In particular, he believes automakers will increasingly rely on 3D printing for fixturing and tooling. Today, only 1-3% of tools are made with additive manufacturing. But we hear that number could reach 15-20%, he explained. Even a conservative 5x increase presents a huge opportunity.In the next decade, Abro expects the focus of 3D printing to shift from material development to increasing throughput. The thing that makes additive a super tool is speed, he said. If you continue to improve throughput, our position in the industry becomes much stronger for all applications.For Riha, additive manufacturing is set to become a standard part of product development, particularly for early prototypes. In his own field, Riha envisions a switch from building drivable prototypes to simulating environments where attributes are tested on tables, jigs, and fixtures. The way we test out new concepts can be improved, and using additive manufacturing allows engineers to quickly get to the result theyre looking for.Who won the 2024 3D Printing Industry Awards?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on LinkedIn, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image shows the show floor at RAPID + TCT 2024. Photo via SME.

Schneider Electric has optimized production at its smart factory in Plovdiv, Bulgaria, by integrating the 3D printer manufacturer INTAMSYS FUNMAT PRO 310 NEO into its 3D printing operations.As a manufacturer of electrical components such as Miniature Circuit Breakers (MCBs), the company has long used additive manufacturing to enhance efficiency. But with production demands increasing, it needed a solution that could reduce lead times, improve part quality, and offer greater flexibility.Consequently in October 2024, the company introduced the 310 NEO into its 3D printing farm, bringing faster, more efficient in-house production of jigs, fixtures, and other essential parts.We prefer to use the materials produced by INTAMSYS because INTAMSUTE NEO slicing software has already built-in, optimized profiles that ensures perfect prints every single time, says Kamen Vasilski, Maintenance Engineer at Schneider Electric.How Schneider Electric streamlined manufacturingLike many manufacturers, Schneider Electric faced challenges with traditional production methods. Functional prototypes and custom components took longer to produce, leading to delays in development.Injection molding added even more time to the process, sometimes pushing lead times beyond three weeks. While 3D printing had already been in use, earlier solutions werent keeping up with the companys growing needs. Therefore, the search was on for a system that could accelerate part production without sacrificing quality.Thats where the INTAMSYS FUNMAT PRO 310 NEO came in. One of the first noticeable improvements was speed, parts that used to take 12 to 15 hours to print could now be completed in just two.The systems automatic bed leveling and a heated chamber reaching up to 100C ensured that prints maintained consistency, particularly for materials like polycarbonate (PC), which require precise temperature control to prevent warping and maintain strength. Alongside PC, the 3D printer supports a variety of engineering-grade materials, including PA6, PA12, PPA, and PPS, making it a versatile tool for the factorys production needs.Parts 3D printed with the FUNMAT PRO 310 NEO. Photo via INTAMSYS.Doubling up: faster, more versatile printing with IDEXBeyond speed, the 3D printers Independent Dual Extruder (IDEX) technology has been a key advantage. It allows for multi-material printing in a single job, opening up new possibilities for part design.One example shared by the company is a gripper used on the production line, designed with TPU95A for flexibility and PETG for structural reinforcement, ensuring components dont slip during handling. The IDEX system has also been instrumental in creating welding jigs with complex geometries by pairing PA6-CF with soluble support material SP3030, cutting production time to under six hours.Having brought the 310 NEO into its operations, Schneider Electric has seen a clear shift in efficiency. Engineers can now prototype and test jigs and fixtures faster, reducing development time and increasing flexibility.Part created with a combination of PA6-CF + SP3030. Photo via INTAMSYS.Bringing more production in-house has also helped cut outsourcing costs and improve material utilization. While the 3D printer works with an open material system, the company primarily relies on INTAMSYS filaments for their optimized print profiles and reliability.Looking ahead, Schneider Electric plans to continue expanding its 3D printing capabilities, further increasing its ability to manufacture components and spare parts on-site. This move aims to cut maintenance costs, boost self-sufficiency, and enhance industrial efficiency with additive manufacturing.What3D printing trendsshould you watch out for in 2025?How is thefuture of 3D printingshaping up?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows the INTAMSYS FUNMAT PRO 310 NEO 3D printer. Photo via INTAMSYS.Ada ShaikhnagWith a background in journalism, Ada has a keen interest in frontier technology and its application in the wider world. Ada reports on aspects of 3D printing ranging from aerospace and automotive to medical and dental.

United Performance Metals (UPM), a US-based specialty metals solutions provider and affiliate of ONeal Industries, has acquired Fabrisonic LLC, an Ohio-based 3D metal printing manufacturing company. The acquisition is intended to enhance UPMs manufacturing capabilities and expand its range of solutions.We are excited to welcome Fabrisonic to the United Performance Metals family. Their technology and expertise will strengthen our ability to create advanced materials and provide innovative manufacturing solutions to address the needs of our customers, said Peter Neuberger, President and CEO of United Performance Metals.Fabrisonics UAM 3D Printing Process. Photo via: FabrisonicIntegration with UPMs Specialty Processing FacilitiesFollowing the acquisition, Fabrisonic will become part of UPMs specialty processing network, which includes Precision Thin Strip in Wallingford, CT; UPM Advanced Solutions in Cincinnati, OH; and Precision Cold Saw Cutting and Grinding in Oakland, CA. These locations will continue to provide value-added processing services for specialty metals, supporting UPMs customer base.This acquisition marks an important development for Fabrisonic. Becoming part of the United Performance Metals family will allow us to utilize additional resources and capabilities, helping us extend our reach and continue delivering solutions to our customers. We appreciate the contributions of our engineers who have been instrumental in our progress, and we look forward to the next phase of our growth, said Jason Riley, General Manager of Fabrisonic.The SonicLayer 1200. Photo via Fabrisonic. Fabrisonics Metal Fabrication TechnologyFabrisonic, originally established as a division of Ohio-based engineering services provider EWI, became an independent entity in 2011. The company specializes in metal fabrication and has developed proprietary technologies to create advanced metal materials for industries such as aerospace, defense, space, and automotive.A key technology of Fabrisonic is ultrasonic additive manufacturing (UAM), a hybrid metal 3D printing process that uses ultrasonic vibrations to weld together layers of metal foils into a 3D shape. UAM is suitable for the 3D printing of integrated electronics thanks to its ability to operate at low temperatures, and also enables 3D printing at high speed.In 2021, Fabrisonic introduced its SonicLayer X Seam Welder, which the company claims is twice as powerful as other models currently available on the market. Fabrisonics patented 10,000W SonicLayer X is designed to deliver faster travel speeds, accommodate thicker materials, provide higher downforce, and offer a wider range of material choices compared to other welding models. This innovation enhances the precision and efficiency of metal fabrication, particularly in demanding industries like aerospace, defense, and automotive.Who won the 2024 3D Printing Industry Awards?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on LinkedIn, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image showsFabrisonics UAM 3D Printing Process. Photo via: FabrisonicPaloma DuranPaloma Duran holds a BA in International Relations and an MA in Journalism. Specializing in writing, podcasting, and content and event creation, she works across politics, energy, mining, and technology. With a passion for global trends, Paloma is particularly interested in the impact of technology like 3D printing on shaping our future.

Leading desktop 3D printer manufacturer Bambu Lab has released new information regarding its upcoming H2D 3D printer. The Shenzhen-based company will officially reveal the H2D on Tuesday, March 25 at 15:00 CET.Since March 18, Bambu has released daily teasers for the new system, confirming it will incorporate dual extruders and servo motors. This corroborates previous reports that the new FDM 3D printer will feature a more industrial focus than Bambus previous offerings. It is set to supersede the companys flagship X1 system, catering to prosumer users demanding cutting-edge performance.Hype beasts, vloggers and those in the influence arena have lapped up each itoa of limited detail in a frenzied marketing coup the 3D printing industry has not witnessed since the heydays of Will.I.AM extolling the virtues of warm plastic from the chilly hills of Davos in 2015.Bambu Labs H2D has been the subject of extensive industry speculation, which began to thaw when the H2Ds launch was postponed last October. Leaks and rumors suggest the 3D printer will feature Bambus largest-ever build volume (reportedly 350 x 320 x 325 mm), a new AMS system, a heated storage unit, and even an integrated laser cutter. Additionally, while the official H2D price is yet to be confirmed, many expect it will significantly exceed anything already offered by Bambu Lab. Time will tell whether these predictions are correct.Bambu Labs teaser for the Bambu Lab H2D dual extruder. Image via Bambu Lab.Bambu Labs reveals new 3D printer features Bambu Lab claims that the H2D will rethink personal manufacturing. Bambus series of teaser images include a close-up of the new 3D printers dual nozzle and a cross-section of its real servo motors. The latter will see a departure from Bambu Labs use of stepper motors in its CoreXY offerings, potentially increasing precision during high-speed 3D printing.Dual nozzle extrusion will also offer benefits over previous Bambu Lab 3D printers. For instance, it limits material waste by minimizing the filament purging requirements of Bambus single nozzle offerings. By reducing the need to switch between filaments, the H2Ds dual nozzle setup will also likely increase efficiency and speed when fabricating parts with multiple materials. This, combined with the extended build volume and servo motor integration, positions Bambu Labs new 3D printer for industrial manufacturing applications.The launch comes amid Bambu Labs growing market share within the 3D printing industry. In Q4 2023, market intelligence firm CONTEXT found that the Chinese company had outpaced all other desktop 3D printer OEMs. Bambu Lab shipped nearly 1 million units in Q4 2023, up 35% YoY in Q4 2023. That year, the firms sales grew by a staggering 3000%.This growth trend continued into 2024, as Bambu Lab cannibalized the sales of more professional-scale offerings. In Q1, global shipments of Bambu systems increased by 26%, while Midrange and Professional 3D printers fell by 7% and 34%, respectively.By Q3 2024, Bambu had again experienced market-share gains, as 24% and 8% declines were reported in the Industrial and Midrange markets, respectively. While this data highlights a pertinent trend in the shifting 3D printing Landscape, CONTEXT noted that the entry-level 3D printer market had slowed from its previous super-accelerated pace. Despite this, the report predicted that the entry-level segment would finish 2024 with a 30% YoY increase, while global midrange 3D printer shipments were set to be down by 8%.The teaser for the Bambu Lab H2Ds real servo motors. Image via Bambu Lab.New 3D FDM printer announcementsBambu Labs new 3D printer seems poised to compete with prosumer and professional 3D printers. One recent addition to this market has come from Netherlands-based 3D printer manufacturer UltiMaker. Earlier this month, the firm launched the S8, its new high-speed FDM 3D printer for industrial manufacturing. This system, which features dual extruders, boasts 500mm/s 3D print speeds and up to 50,000mm/s2 acceleration.According to Ultimaker, the 3D printer is 4x more productive than its predecessor, the UltiMaker S7. Notably, the new system, priced at around $9,000, features the companys new Cheetah motion planner. This is said to enhance motion control, elevating precision and reducing defects like ringing. It seeks to unlock high-speed fabrication without sacrificing part quality.Elsewhere, LOOP 3D, a Turkish industrial 3D printer manufacturer, recently revealed the LOOP PRO X+ TURBO. This high-speed FDM system is optimized to leverage LOOPs DYNAMIDE industrial-grade composite 3D printing filaments. Operating up to five times faster than previous models, the LOOP PRO X+ TURBO can reportedly fabricate large, complex parts in under two days. The system is also designed to minimize vibrations to optimize dimension accuracy and a consistent surface finish, making the system ideal for industrial manufacturers.Who won the 2024 3D Printing Industry Awards?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on LinkedIn, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image shows Bambu Labs teaser for the Bambu Lab H2D dual extruder. Image via Bambu Lab.

The banishment of CNC or injection molding to join flint knives, warp-weighted looms, and other archaic tools in a cobweb-strewn museum is not happening any time soon, if ever. Additive manufacturing progress is an evolution, not a revolution. Integration, not disruption. The days of AM sweeping aside all other manufacturing technology are in the rearview mirror.I spoke with Yavuz Murtezaoglu, CEO of ModuleWorks, and Ben Weber, Head of Strategic Partnerships to find out what the 3D printing industry can learn from the CAD CAM sector, how the manufacturing landscape is changing, and to learn more about an innovation they believe could disrupt 3D printing at a magnitude similar to Bambu Labs.When seeking to understand technology adoption, there is a tendency to point to the classic hype cycle. While Gartners model has merits, it is not without flaws. Not all technology follows a hype path, furthermore, progress can be non-linear. For example, 3D printing has seen gradual and steady adoption in several key vertical markets it is not a coincidence that these markets are tightly regulated and safety-conscious. Learning from history is perhaps a better way to understand 3D printings trajectory.ModuleWorks, a German software developer, has over two decades of experience pushing code that optimizes CAD/CAM and CNC software. People say were the best kept secret in manufacturing, Yavuz Murtezaoglu, Founder and CEO, tells me. The algorithms developed by some of the companys 400 employees are now licensed by 90% of CAM companies.Yavuz Murtezaoglu, CEO of ModuleWorks. Photo via ModuleWorks. Job Shops and GeopoliticsThe adoption of additive manufacturing has been slow due to the conservatism of traditional manufacturers. Most job shops and large-scale manufacturers operate on long planning cycles. Theyve optimized their processes over decades, and unless theres a massive pain point, they have little incentive to change, says Ben Weber.Unlike software-driven industries, where disruption is rapid, manufacturing is slow-moving. A job shop may invest tens of millions in CNC machining, making change costly and risky. Smaller manufacturers, though more flexible, are often operator-driven and may be hesitant to experiment. ModuleWorks believes additive will integrate into conventional workflows rather than replace them. Will job shops add 3D printers alongside CNC machines, or will dedicated additive job shops emerge? asks the CEO.Supply chain complexities and workforce training requirements compound manufacturing inertia. While more prominent manufacturers may invest in research, smaller firms often lack the resources to experiment with new technologies. The long-term challenge remains demonstrating that additive can enhance productivity without disrupting established workflows.So, what does this mean for the future of additive manufacturing? Its debatable whether early industry messaging aided adoption. The idea of a 3D printer in every home was never realistic, and what manufacturer wants to hear their industry is about to be disrupted? Additive must integrate into existing processes rather than stand alone.The replicator concept, a machine that can make anything, may paradoxically have slowed adoption by offering up a vast number of potential applications. In CAD/CAM, software evolved around specific industries: mold and die, turbine blades, and production parts. Each had a defined need and clear ROI, explains Weber. Additive, by contrast, remains fragmented.Ben Weber, Head of Strategic Partnerships. Photo via ModuleWorks. Bringing Multi-Axis 3D Printing to the Masses3D printing is just one step in a chain. Something happens before you print, and something happens after you print. Unless additive fits into that workflow, adoption will remain limited. ModuleWorks five-axis ironing tool is one example of bridging this gap. The ability to print support-free structures is another critical milestone. ModuleWorks additive toolpath generation algorithms enable five-axis printing, reducing the need for material waste and post-processing. These approaches could make the technology more viable for industrial use, where precision and efficiency are critical.The limitations of conventional fused deposition modeling (FDM) 3D printing are well known: parts with shallow curves expose layer lines, and complex geometries require support structures that add material waste and post-processing effort. ModuleWorks has developed algorithms to address both issues. If we can bring this to market and democratize it, it could have an impact similar to what Bambu Lab has achieved in next-generation 3D printing, says Yavuz Murtezaoglu.The key lies in multi-axis control. Standard FDM 3D printers move in three linear axes, but ModuleWorks approach tilts the print bed, allowing for smoother surfaces and support-free printing. The innovation is embedded in an algorithm Murtezaoglu developed during his PhD research, which systematically decomposes complex geometries into optimally printable segments. The PhD thesis explains how to eliminate support structures and improve the stair-stepping effect caused by layer-by-layer printing, he explains.ModuleWorks printbed 3D printing on a RatRig. Photo via ModuleWorks.Open Hardware, Proprietary SoftwareWhile the hardware modifications required to introduce tilt are open-source, the software remains proprietary. The printers are open source, and the changes we apply will naturally be open too, says Murtezaoglu. But the software is not open sourceits open to everyone under non-discriminatory licensing conditions.However, one of the most significant barriers to adoption is convincing printer manufacturers to integrate the technology. The 3D printing industry primarily focuses on selling high volumes of machines rather than developing complex multi-axis systems. Its like the COVID vaccine marketthese companies are narrowly focused on shipping units rather than considering whats possible, says Weber. The challenge was always convincing them that our algorithms could transform their machines.ModuleWorks engineered a workaround to bypass hardware inertia: modifying existing printers to introduce limited tilt. At Formnext 2024, the company showcased a RatRig printer with extended parts that allowed for up to 20 degrees of tilt, with future iterations targeting 30 degrees. You dont need to tilt 90 degrees to solve most problems, Murtezaoglu explains. Even a 20-degree tilt lets the algorithm adjust the toolpath to print around corners, reducing the need for supports.A pump housing with complex overhangs printed without supports. Image via ModuleWorks.Lessons from the CAD / CAM worldThe evolution of toolpath software in CNC machining offers a roadmap for additive manufacturing. Yet, the latter has yet to embrace the efficiencies that took decades to refine in subtractive manufacturing.Over the past 40 years, CNC machining has driven demand for increasingly sophisticated toolpath software, accommodating developments such as five-axis milling and multi-tasking machines. Similarly, AM is now pushing software requirements forward with new processes like Wire Arc Additive Manufacturing (WAAM) and Directed Energy Deposition (DED), often integrating robotics. However, unlike CNC, where independent CAM software solutions dominate, AM machines typically ship with proprietary software. This fragmentation limits demand for cross-compatible CAM software.Another stark contrast is in workforce expectations. In CNC, manufacturers have long accepted the necessity of trained CAM programmers who specialize in toolpath generation, with an estimated two million professionals working in the field. In AM, some expect to push a button and get a part printed, making adjustments only for process parameters such as heat management. While this may suffice for entry-level applications, industrial-scale AM requires more expertise; among specialists this is now acknowledged.Software development in AM also follows a familiar but inefficient trajectory. In the CNC industry, companies eventually adopted shared software components for CAD design, data translation, and toolpath simulation, reducing redundant R&D efforts. In AM, many software vendors are still attempting to build everything in-house, slowing progress.Whether AM will consolidate as the CNC market did remains uncertain. The CNC industry has seen major consolidations, with firms like Hexagon and Sandvik acquiring multiple CAM software companies. AM, by contrast, remains fragmented, with a hazy path toward similar mergers. Until AM software becomes as standardized as its CNC counterpart, its growth will likely remain constrained.Manufacturing in a Shifting Geopolitical LandscapeManufacturing is increasingly shaped by geopolitics as countries seek to localize production. If products must now be produced domestically in high-wage countries, automation becomes essential, says Murtezaoglu. You cant match low-cost labor, so you must reduce costs through better algorithms.The push for domestic manufacturing may accelerate its adoption in industries requiring rapid, localized production as space and defense firms invest in on-demand production capability to reduce supply chain vulnerabilities.While mass adoption remains uncertain, ModuleWorks is positioning itself for an eventual shift. If job shops start adding robots and large-format 3D printers, theyll want to use familiar software like Siemens NX or Mastercam, says Murtezaoglu. We already have 90% of those shops using our software for CNC machining. The moment they activate our additive component, they can run their new equipment immediately.Emerging markets for the technology include mobile, on-demand repair applications, such as railway maintenance and, in some minds, battlefield repairs. If a customer needs a sophisticated additive solution and theres no existing answer, we can deploy 20 developers, deliver in three months, and ship a fully operational system, Murtezaoglu explains.ModuleWorks is prepared for when the industry catches up. Were building up our muscles up in the gym, Murtezaoglu quips. When the shift happens, the company intends to be at the forefront, providing the software infrastructure that will finally integrate additive manufacturing into mainstream production.For ModuleWorks, the focus is on enabling manufacturers to adapt rather than forcing radical change. Its about making the transition as seamless as possible, Weber says. When the industry is ready, well be right there.What3D printing trendsshould you watch out for in 2025?How is thefuture of 3D printingshaping up?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows 3D printing complex overhangs. Photo via ModuleWorks.

German multinational engineering and technology company Bosch has launched a new metal additive manufacturing facility at its Nuremberg plant, investing nearly 6 million.At the heart of the facility is a Nikon SLM Solutions NXG XII 600 metal 3D printer, which the company says will play a key role in producing complex metal parts more efficiently. With this addition, the automotive giant sees itself as the first Tier-1 automotive supplier in Europe to operate a facility in this performance class.The new setup is part of Boschs ongoing effort to strengthen its manufacturing capabilities in Germany. At full capacity, the new facility can manufacture up to 10,000 kilograms of metal parts annually, with production speeds reaching 1,000 cm/h.According to Technical Plant Manager Jrg Luntz, the main goal is to reduce time-to-market by moving faster than traditional manufacturing methods allow. Even today, only a few companies can produce technology on an industrial scale the way Bosch does. Were now going one step further, taking volume production in metal 3D printing to the automotive level.3D printed steering gear box. Photo via Bosch.Flexible production and faster turnaround timesOne of the benefits of the new system is its flexibility. The printer can produce unfinished parts directly from digital files, eliminating the need for tooling. It also minimizes raw material waste, which Weichsel pointed out contributes to more sustainable production practices. In addition, the setup allows Bosch to adapt quickly to changes in batch size while keeping the entire process in-house.The machine is capable of producing a wide range of parts, from components used in hydrogen applications and electric vehicle motor housings to e-axle parts and engine blocks for racing. Using twelve lasers, the printer fuses metal powder layer by layer according to computer-aided design files.Compared to earlier systems, it operates up to five times faster and can handle geometries that would be challenging, or even impossible, with traditional milling. For example, the ability to print curved or internal channels offers clear advantages for complex component design.Bosch remains committed to Germany as an industrial location and is investing large sums of money here. By introducing new technologies in our plants, we are securing considerable sales potential, said Klaus Mder, member of the Bosch Mobility sector board responsible for operations.A case in point is engine block manufacturing. Traditionally, this process can stretch over three years, with mold-making alone requiring up to 18 months. With 3D printing, Bosch can bypass that step entirely. The design data goes straight to the machine, and a finished engine block can be produced in just a few days, a shift that significantly shortens the development timeline.At the plant level, expectations are high. Alexander Weichsel, Commercial Plant Manager in Nuremberg, noted that the facility is designed to make metal part production both faster and more productive, factors he believes will enhance Boschs competitiveness.Beyond automotive, the company also sees opportunities in areas such as energy and aviation.New Nikon SLM Solutions NXG XII 600 3D printer at Nuremberg plant. Photo via Bosch.Metal AM advantage in automotive sectorMetal 3D printing is increasingly being used in automotive production to streamline workflows, reduce costs, and enable complex part designs not possible with traditional methods.Earlier this month it was announced that Japanese automotive manufacturer Honda is exploring how laser powder bed fusion (LPBF) 3D printing could enhance manufacturing across its automotive, motorsports, aerospace, and wheelchair racing divisions. The company highlighted benefits such as faster production, lower costs, and shorter lead times.According to the company, metal 3D printing is already part of its workflow, with LPBF systems from Nikon SLM Solutions used to create complex components like pistons and turbine housings for Oracle Red Bull Racings F1 cars, as well as lightweight, custom-fit aluminum handlebars for racing wheelchairs. Simulation tools and real-time monitoring further improved part accuracy and overall manufacturing precision.Back in 2023, Europes largest carmaker Volkswagen Group acquired a second MetalFAB 3D printer from Netherlands-based Additive Industries to expand its metal additive manufacturing capabilities. The company cited the systems automation, modularity, and efficiency-enhancing tools as key factors in the decision.Its first MetalFAB unit had already contributed to significant cost and lead time reductions. Back in 2018, Volkswagen opened a dedicated 3D printing center, and more recently, partnered with HP and Siemens to further scale production. At its Wolfsburg plant, the company aimed to manufacture up to 100,000 3D printed automotive components annually by 2025.What3D printing trendsshould you watch out for in 2025?How is thefuture of 3D printingshaping up?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows 3D printed steering gear box. Photo via Bosch.Ada ShaikhnagWith a background in journalism, Ada has a keen interest in frontier technology and its application in the wider world. Ada reports on aspects of 3D printing ranging from aerospace and automotive to medical and dental.

Reinforce 3D, the Spanish developer of structural reinforcement solutions for additive manufacturing, has secured a $1.2 million capital investment to advance its Continuous Fiber Injection Process (CFIP) technology. This funding aims to accelerate the companys growth and expand its innovative technology applications by 2025.The investment round was led by prominent venture capital firms focused on industrial innovation and advanced manufacturing. Reinforce 3D plans to utilize the funds to scale up production, refine its proprietary reinforcement technology, and enhance market penetration across key industries, including aerospace, automotive, and defense.Stock of fibers used in production. Photo via Reinforce 3DAdvancing Structural Reinforcement in Additive ManufacturingReinforce 3D has developed a process that enhances the mechanical properties of 3D printed parts by integrating advanced fiber reinforcement techniques. This method significantly improves the strength, durability, and reliability of printed components, addressing a critical challenge in additive manufacturing.At the core of this advancement is Reinforce 3Ds Continuous Fiber Injection Process (CFIP) technology. CFIP enables in-situ reinforcement of 3D-printed polymer parts with continuous fibers, enhancing their mechanical properties without requiring post-processing steps. By embedding reinforcement fibers directly during the printing process, CFIP ensures superior structural integrity compared to traditional composite manufacturing techniques.The companys technology is particularly valuable for industries requiring high-performance materials, such as aerospace and automotive, where lightweight yet durable components are crucial. By reinforcing printed parts during the manufacturing process, Reinforce 3D provides technology that rivals traditional composite manufacturing techniques.Strategic Growth and Industry ExpansionBlanca Garro, Reinforce 3Ds CEO, expressed enthusiasm about the investment, emphasizing the potential impact of their technology on the broader additive manufacturing sector. We are ready to scale faster, innovate more, and create lasting value for our customers and partners. This round of investment marks the beginning of an exciting new chapter for us. We are immensely grateful to our investors for their confidence in our vision of creating a more innovative, efficient, and sustainable future. Their support inspires us to reach new heights.The company recently announced a strategic partnership with Spring Srl, a leader in advanced composite manufacturing. This collaboration aims to further refine CFIP technology and expand its applications across various industrial sectors, strengthening Reinforce 3Ds position as a key player in the additive manufacturing landscape.Delta Machine for 3D printing reinforcement. Photo via Reinforce 3D.Reinforcement Technology in Additive ManufacturingWhile CFIP represents a breakthrough in fiber reinforcement for additive manufacturing, other companies have also developed advanced techniques to enhance the strength and durability of 3D-printed components.Markforgeds Continuous Fiber Reinforcement (CFR) technology integrates continuous fibers such as carbon fiber, fiberglass, or Kevlar into polymer matrices during the printing process. This approach produces composite parts that are significantly stronger and stiffer than traditional thermoplastic 3D prints.Anisoprints Composite Fiber Co-extrusion (CFC) technology enables the simultaneous deposition of continuous fibers and thermoplastics, allowing precise control over fiber orientation. The process is particularly beneficial for applications requiring optimized load distribution, such as robotics and structural components in automotive manufacturing, where both strength and flexibility are crucial.Continuous Composites CF3D process combines continuous fiber reinforcements with thermosetting resins using a robotic deposition system. CF3D employs snap-curing thermosetting resins to create near-instant solidification, allowing the fabrication of highly anisotropic composite parts with superior strength-to-weight ratios.Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on LinkedIn and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image shows CFIP Technology showcased through a tubular cavity. Photo via Reinforce 3D.

Creaform-backed portable 3D scanner manufacturer Peel 3D has launched Peel.CAD Pro, a 3D scanning manipulation software designed to simplify professional reverse engineering workflows.Built specifically for use with Peel 3 3D scanners, the software is meant to help users convert scan data into CAD-ready models with fewer steps and less friction. It now sits alongside the companys existing offerings, Peel.OS and Peel.CAD, as part of a growing ecosystem of 3D scanning tools.Coinciding with the software release, Peel 3D has also rolled out a revised pricing structure. The Peel 3 scanner bundled with Peel.OS is available online for $5,990. A package that includes the scanner and Peel.CAD is priced at $8,990. The most comprehensive option, combining the Peel 3 scanner with the new Peel.CAD Pro software, is set at $11,990.Peel.CAD Pro is a game-changer for in-demand companies that want to harness 3D scanning processes for their reverse engineering projects, said Pierre-Luc Delagrave, Product Manager at Creaform. Peel.CAD Pro makes it easy for users to generate usable and accurate CAD models right after 3D scanning, saving substantial time and effort.A person using the Peel 3 3D scanner to scan an interior car door panel on a table next to a laptop displaying the scanned data in real time. Photo via Peel 3D.Whats new in Peel.CAD Pro?According to the company, Peel.CAD Pro is aimed at businesses and experienced consumers who need to reverse engineer relatively simple parts, whether for product design, tuning, MRO work, or broader engineering tasks.What makes the software stand out is how accessible it is, even for users with limited background in 3D scanning or CAD. Its designed to handle a wide range of shapes and sizes, and the setup is intended to reduce the learning curve typically associated with reverse engineering.Under the hood, the software offers several tools to help users move from scan to CAD with more ease. Features include mesh extraction algorithms, alignment controls, sketching tools, and solid modeling capabilities.Theres also a real-time analysis function, which lets users compare their 3D models with the original scan data as they work, an added layer of feedback that can help with precision.Those working in SolidWorks may find the direct integration particularly useful. This feature from Peel.CAD Pro allows users to transfer design history and timeline operations straight into SolidWorks, which could help eliminate the need to jump between programs and rebuild features manually.More details about Peel.CAD Pro, its capabilities, and the updated product bundles are available on the companys website at www.peel-3d.com.A screenshot of a scan of a casting 3-in-2 pipe within the Peel.CAD Pro platform. Image via Peel 3D.Refining scan data through specialized softwareCapturing a scan is only half the job, processing that data into something usable is where dedicated software makes all the difference.With this in mind, 3D scanner manufacturer Thor3D released version 3.3 of its scan processing software, Calibry Nest, in 2020. This update introduced support for the Calibry Mini 3D scanner, along with faster texturizing, enhanced scan manipulation tools, and a redesigned user interface.Designed to serve as a bridge between Thor3Ds scanners and users computers, Calibry Nest allows users to process and finalize 3D scans for printing. New features include a Curvature Selection tool, an upgraded model dissection system, and performance improvements to functions like Cut on Frames and texture mapping.At the same time, 3D printer OEM 3D Systems announced two novel versions of its Geomagic Design X and Geomagic Wrap 3D scan processing software, aimed at helping engineers streamline their workflows and produce high-precision products from scan data more efficiently.As a part of the package, Geomagic Design X 2020 introduced features like Unroll/Reroll, which allowed users to unwrap a 3D mesh into a 2D sketch and then rewrap it, improving accuracy in modeling revolved parts. It also included Selective Surfacing to support hybrid CAD modeling. Meanwhile, Geomagic Wrap 2021 added scripting automation, a Python-based editor, improved texture map tools, and HD Mesh Construction for filling in gaps in point cloud data.Later in 2024, 3D Systems sold its Geomagic portfolio to Hexagons Manufacturing Intelligence Division for $123 million, with the transaction expected to close in the first half of 2025 (H1 2025) following customary regulatory reviews.What3D printing trendsshould you watch out for in 2025?How is thefuture of 3D printingshaping up?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows a person using the Peel 3 3D scanner to scan an interior car door panel on a table next to a laptop displaying the scanned data in real time. Photo via Peel 3D.

French 3D printer developer Prodways Machines is introducing the DENTAL PRO Automated Line, a system designed to bring full automation to dental laboratories and aligner manufacturers.The company will showcase it at the International Dental Show (IDS) 2025 in Cologne from March 25-29. Built for continuous, hands-free production, the system aims to make workflows smoother and more efficient while reducing the need for manual intervention.Prodways describes the DENTAL PRO Automated Line as a fully automated industrial 3D printing solution specifically designed for dental applications. The company emphasizes that the system has undergone extensive research and testing to ensure reliability.By combining automation with high-precision 3D printing, it aims to increase efficiency, lower labor costs, and streamline workflow management for dental labs looking to expand their operations.The Dental Pro Automated Lines represent a major leap forward in production efficiency for dental laboratories, says Vincent Icart, CTO-COO of Prodways Machines. By integrating advanced 3D printing with automated platform handling, we are eliminating bottlenecks and maximizing throughput, allowing labs to focus on precision, quality, and scalability rather than manual operations.DENTAL PRO 200 Automated Line. Image via Prodways.High-throughput dental productionAt the core of the system is a rotating four-tray setup that keeps production running with minimal oversight. Designed for high-throughput manufacturing, it ensures consistent, repeatable results with each cycle. The automated loading and unloading mechanism allows for zero-touch production, so technicians can focus on other tasks rather than manually handling prints.According to Prodways, the system can produce up to 220 aligner models in just four hours, offering a faster and more reliable alternative to traditional workflows. Real-time monitoring and remote access give laboratories full control over production while reducing errors and inefficiencies.The DENTAL PRO Automated Line builds on the companys Dental Pro 3D Printer Range, integrating automated platform handling with Prodways MOVINGLight Digital Light Processing (DLP) technology. This setup allows for non-stop production, making it a suitable choice for labs looking to scale up without sacrificing quality.To ensure precision, the system prints at a 42m per pixel resolution, allowing for highly detailed models. The automatic loader keeps production moving without operator intervention, while the 300 x 445 mm build platform supports batch production of multiple models at once.Each cycle can produce 72 denture bases or 55 aligner models, making it a flexible option for labs of all sizes. With real-time monitoring and remote access, users can keep track of production from anywhere.Automation in dental 3D printingAs automation continues to reshape dental 3D printing, other industry players are also introducing solutions aimed at improving efficiency and scalability.Recently, it was announced that Carbon is set to introduce automation-driven solutions to improve dental lab efficiency. at IDS 2025. New features in the Automatic Operation (AO) Suite and the unveiling of Lucentra, a system for clear aligner production, will take center stage.Designed to streamline workflow, the AO Suite includes tools like AO Backpack, Automatic Print Preparation (APP), Parts Retrieval Basket, and AO Polishing Cassette, reducing manual effort in pre-print, post-print, and polishing processes. Additionally, Lucentra enhances aligner production by delivering smoother printed models for improved clarity. These developments are expected to support scalable, high-throughput dental manufacturing while maintaining precision and efficiency.Lucentra solution. Photo via: CarbonA few days back, automated, all-in-one chairside 3D printing specialist Zylo3D and CAD-Ray partnered to introduce a streamlined 3D printing solution for dental professionals, combining Zylo3Ds AI-driven automation with CAD-Rays expertise in digital scanning and affordability. By simplifying the production of dental restorations, nightguards, and models, the system removes many of the challenges associated with traditional 3D printing workflows.According to the company, the automated processes reduce manual effort, while the cost-effective scanning technology makes advanced digital dentistry more accessible. With a focus on efficiency and precision, the collaboration aims to help professionals integrate high-quality 3D printing into their practices with fewer barriers and a more seamless workflow.What3D printing trendsshould you watch out for in 2025?How is thefuture of 3D printingshaping up?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows DENTAL PRO 200 Automated Line. Image via Prodways.

Sculpteo, the France-based digital manufacturing company and subsidiary of BASF, has introduced PA12 Blue, a new 3D printing material designed specifically for food handling, preparation and storage. This material complies with key regulations such as the European Unions (EU) food safety directives and the U.S. Food and Drug Administration (FDA) guidelines, making it applicable across other industries with stringent safety regulations.Founded in 2009, Sculpteo offers on-demand 3D printing services to businesses worldwide. The company provides a wide range of materials and technologies, including Selective Laser Sintering (SLS), Multi Jet Fusion (MJF), and Stereolithography (SLA). In 2019, Sculpteo wasacquired by BASF, further strengthening its material innovation capabilities and expanding its market reach.PA12 Blue 3D-printed components. Photo via Sculpteo.Expanding Applications of PA12 BluePA12 Blue builds upon the widely used PA12 (Nylon 12), a material known for its excellent mechanical properties, durability, and resistance to chemicals and wear. PA12 has been a staple in additive manufacturing for applications requiring high-performance thermoplastics, including aerospace and automotive components. By introducing PA12 Blue, Sculpteo expands the capabilities of this material into food-safe applications. The material is highlighted by its mechanical performance, chemical resistance, and durability. These properties make it ideal for producing custom food processing tools, machinery parts, safety equipment, and kitchen utensils. The blue color is deliberately chosen, as blue is rarely found in natural foods, making it easier to detect foreign objects and reduce contamination risks.The material is versatile in the 3D printing industry, as it allows for rapid prototyping as well as finished consumer products. It has a high abrasion resistance and good UV resistance, which is ideal for highly demanding environments. The biocompatibility of this 3D printing material allows it to 3D print objects for medical and pharmaceutical applications, such as 3D printed prostheses.PA12 Blue is printed using SLS and its available in two formats, rough and smooth. The smoother finish is achieved through a chemical process that reduces the porosity of the material making it waterproof and easier to clean.Technical Benefits and Industry AdoptionSculpteos introduction of PA12 Blue aligns with a growing trend of incorporating 3D printing in the food industry, where rapid prototyping and on-demand manufacturing are becoming crucial for efficiency. With the increasing adoption of additive manufacturing in industrial sectors, the availability of certified food-safe materials expands the potential applications of 3D printing in commercial food production.As regulatory compliance remains a critical factor in food-related industries, materials like PA12 Blue could pave the way for wider adoption of 3D printing in food manufacturing and packaging solutions. Companies seeking to innovate in hygiene-sensitive environments may benefit from the flexibility and cost savings that Sculpteos new offering provides.Hygiene and Safety in Additive ManufacturingThe role of 3D printing in food safety has gained more relevance as industries seek innovative solutions for hygienic and regulatory-compliant manufacturing. ERIKS, an international industrial equipment supplier, has demonstrated how Ultimaker S5 3D printers can be leveraged to produce food-safe components, ensuring compliance with strict food safety standards. By using certified filaments and rigorous quality control measures, ERIKS has successfully integrated additive manufacturing into environments where contamination risks must be minimized.Meanwhile, researchers at the Hong Kong University of Science and Technology (HKUST) have developed a method of 3D printing which 3D prints and cooks food simultaneously. This system employs artificial intelligence (AI) and graphene based infrared heating to improve precision, efficiency and safety in the food printing process. The infrared-treated samples showed significantly reduced bacterial growth compared with traditional cooking methods.The importance of high sanitary standards in additive manufacturing has also been demonstrated in the medical sector. Similar to food production, the medical field demands precise material properties that prevent contamination and ensure compliance with industry safety regulations. Mass customization has transformed hygiene-sensitive industries, including healthcare and food production by leveraging industrial-grade 3D printing materials to manufacture made-to-fit medical devices, ensuring biocompatibility and regulatory compliance. Through its collaboration with Twikit, a digital manufacturing software company specializing in mass customization workflows Sculpteo demonstrates how advanced 3D scanning and customization workflows enable manufacturers to meet strict regulatory standards while maintaining cost efficiency.As 3D printing technologies continue to evolve, their applications in food safety and production efficiency are expected to expand, providing manufacturers with new ways to optimize processes while ensuring compliance with industry regulations.Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on LinkedIn and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image shows Sculpteo PA material in blue. Photo via Sculpteo.Rodolfo HernandezRodolfo Hernndez is a writer and technical specialist with a background in electronics engineering and a deep interest in additive manufacturing. Rodolfo is most interested in the science behind technologies and how they are integrated into society.

3D printer manufacturer Prusa Research has unveiled Prusa EasyPrint, a web-basedapplication designed to simplify 3D printing by enabling users to slice models directly from their phones, tablets and laptops, enhancing accessibility for beginners in 3D printing.Prusa EasyPrint aims to bypass some of the traditional processes for 3D model printing preparation, such as configuring printer profiles and fine-tuning specific settings. As a browser-based solution, users can easily look for models on Printables, access a 3D preview with a single click, and let the application automatically detect connected printers via PrusaConnect. The system applies the appropriate slicing profiles before printing.Prusa Easy Print UI. Photo via Prusa Research.Features and how to access Prusa EasyPrintThe application features additional functions such as material status assessment and printer readiness verification, further streamline the process. Once a user starts a print, the app sends the model to PrusaSlicer, which runs on cloud servers. Finally, the G-code is generated and sent to the printer.PrusaSlicer-derived, or forked, slicers such as Orca and BambuStudio are compatible since the app runs the slicers on the back-end. This suggests potential future support for non-Prusa 3D users.Users can also use the cloud slicer interface for offline printers, by manually downloading and adding the G-code for transfer via USB or SD Card.Josef Pra has addressed concerns regarding forced cloud dependency. He emphasized that EasyPrint is an optional tool, and technically, not a slicer itself. Instead, its a web application that generates 3MF files, which are compatible with modern slicers.The decision to use cloud-based slicing is primarily driven by the memory and processing constraints of mobile devices. Data security in 3D printing is one of Prusas key priorities, making cloud-based slicing a secure and efficient solution rather than a restriction.Currently, EasyPrint has some limitations, such as support for only one job at time and restrictions on model size and detail. Prusa Research plans to improve these aspects while also introducing more features, such as cloud storage and sharing.Early access is available via an invite-base system. Users who have already received access can invite a limited number of others. Additionally, a form was shared for 100 more users to join, with Printables handlesCloud Integration in 3D PrintingCloud-based slicing and remote management tools are being integrated in various 3D printing ecosystems. Services like Prusa Connect and RaiseCloud provide printer monitoring and job management, while platforms such as OctoPrint offer open-source remote printing solutions. Other manufacturers, like UltiMaker, have also developed cloud-integrated solutions for print preparation and device coordination. Platforms like 3DPrinterOS offer offline 3D printing capabilities, allowing users to prepare, slice, and manage print jobs without an internet connection, thereby addressing concerns related to offline access.Discussions around data security, offline access, and user control remain pertinent. For instance, in July 2021, the U.S. Department of Defense (DoD) Inspector General released a report highlighting significant cybersecurity risks associated with 3D printing technologies.The audit revealed that these systems were often misclassified as mere tools rather than information technology assets, leading to inadequate implementation of cybersecurity controls. This oversight exposed critical design data to potential unauthorized access and manipulation, posing risks to both the integrity of 3D-printed components and the broader DoD Information Network.Other concerns regarding access to 3D printers and dependence on cloud-based applications have arisen. While cloud integration enhances accessibility and remote monitoring, it also raises issues of operational reliability and user autonomy. For example, Bambu Labs recent authentication update sparked controversy by introducing a proprietary mechanism that some users feared could restrict third-party tools and materials. Although the company defended the update as a security enhancement, critics raised concerns about vendor lock-in and potential limitations on independent modifications. This incident highlights the ongoing debate between security, cloud connectivity, and the importance of maintaining offline functionality and user control in 3D printing.Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on LinkedIn and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.The Prusa EasyPrint software. Photo via Prusa Research.

Fraunhofer Institute for Ceramic Technologies and Systems (IKTS) spin-off AMAREA Technology has installed an MMJ ProX 3D printing machine at the institute, further expanding its work in Multi Material Jetting (MMJ) technology.This addition expands the institutes research capabilities in additive and hybrid manufacturing, particularly with ceramic materials, reinforcing its role in developing multi-material printing applications. For those interested in the specifics, the system operates with droplet volumes ranging from 0.5 to 50.0 nanoliters (nl), droplet diameters from 200 m to over 1,000 m, and layer thicknesses between 70 and 300 m.We are pleased that Fraunhofer IKTS is among the first customers to utilize our system for the development of novel products, thereby expanding the market for Multi-Material applications, says Steven Weingarten, developer of MMJ technology and co-managing partner of AMAREA Technology.MMJ ProX next-generation Multi-Material 3D printing machine. Image via AMAREA Technology.Precision multi-material printing for complex componentsThe MMJ ProX system comes with a build volume of 530 x 300 x 200 mm, making it suitable for both small and large-scale complex components. Unlike conventional methods that require extensive effort for tailored material properties, this system enables precise control over hardness, flexibility, conductivity, and chemical resistance.By combining different materials within a single print job, manufacturers and researchers can create parts with custom properties, from UV-resistant and structurally robust components to fine-tuned aesthetic and tactile finishes.One of the key advantages of the MMJ ProX series is its modular design, which offers various configuration options based on industrial and scientific needs. The version installed at Fraunhofer IKTS is equipped with six printheads, enabling simultaneous processing of up to six different materials.This capability opens up a wide range of applications across aerospace, electronics, mechanical engineering, energy, and medical sectors. It also presents opportunities in more specialized fields such as additive manufacturing for jewelry and watchmaking.At the core of MMJ technology is its ability to deposit particle-filled thermoplastic materials in droplet form with extreme precision. Material is placed only where needed, ensuring efficient fusion and layer formation within fractions of a second.This method not only reduces post-processing but also improves material utilization. Additionally, monomaterials can be re-melted and reused, while the printing material remains stable for long-term storage, making the process both practical and sustainable.According to the spin-off, the MMJ ProX system is designed for accuracy and efficiency, allowing users to fine-tune porosity or create fully dense structures depending on application needs. Rapid cooling ensures instant solidification, contributing to dimensional stability. The machine is also compatible with a wide range of material classes, making it adaptable to different production requirements.Successful handover of the MMJ ProX 3D printing machine at Fraunhofer IKTS from AMAREA Technology CEO Steven Weingarten to Lisa Gottlieb, Research Associate at Fraunhofer IKTS. Photo via AMAREA Technology.Expanding applications of multi-material 3D printingBuilding on its suitability, multi-material 3D printing has been used in various applications including the likes of dental and medical.For example, US-based 3D printer OEM 3D Systems launched a multi-material 3D printed denture solution, introducing what it described as the industrys first jetted, monolithic denture offering. The system utilizes two distinct materials, NextDent Jet Denture Teeth for rigidity and aesthetics, and NextDent Jet Denture Base for flexibility and impact resistance.Designed for high-volume production, the solution combines high-speed jetting technology with monolithic 3D printing to accelerate manufacturing. With this approach, the solution allows for improved accuracy, repeatability, and a lower total cost of operation for dental labs and practitioners.Another notable contribution came from Finnish bioprinting firm Brinter introducing what it described as the worlds first multi-material, multi-fluidic bioprinting printhead, expanding possibilities in tissue engineering and regenerative medicine. Designed for use with its own 3D bioprinters, the system underwent pilot testing with select research institutions and pharmaceutical companies.Extensive material capabilities of the printhead allowed for higher-precision applications, including tissue repair and localized disease treatments. With support for up to 4,096 material combinations in a single build, the printhead aimed to eliminate the need for multiple tools when processing granulates, pastes, and liquids.What3D printing trendsshould you watch out for in 2025?How is thefuture of 3D printingshaping up?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows successful handover of the MMJ ProX 3D printing machine at Fraunhofer IKTS from AMAREA Technology CEO Steven Weingarten to Lisa Gottlieb, Research Associate at Fraunhofer IKTS. Photo via AMAREA Technology.Ada ShaikhnagWith a background in journalism, Ada has a keen interest in frontier technology and its application in the wider world. Ada reports on aspects of 3D printing ranging from aerospace and automotive to medical and dental.

Post-processing systems manufacturer PostProcess Technologies has introduced the DEMI X 520 for Dental PolyJet, a system designed specifically for dental laboratories utilizing PolyJet 3D printing.Although the price is undisclosed, this system is developed as an extension of the DEMI X 520 platform to address post-processing challenges in dental manufacturing by automating the removal of support material. Having integrated proprietary chemistries, and intelligent software, the DEMI X 520 for Dental PolyJet is designed to improve workflow efficiency, reduce manual intervention, and ensure consistent results.As a dental lab utilizing PolyJet technology, we are always looking for solutions that enable us to be more efficient without compromising quality, said Olivier Mangot, Co-Director of Ninety!, a dental production centre located in Saint-Etienne, France. I am no longer dependent on an operator. With this solution, I can clean 20 times more parts than before and get incredibly high-quality results.The DEMI X 520 for Dental PolyJet system. Image via PostProcess Technologies.Improved support removal for enhanced dental efficiencyAt the core of the system is PostProcess Axial Flow Technology, which combines controlled variable pump speed and pre-set software controls to ensure uniform results.This approach is aimed at addressing a common challenge in dental 3D printing, efficiently removing support material without compromising part quality. Instead of relying on time-consuming manual processes, dental labs can integrate this system into their workflow to improve productivity while maintaining accuracy and repeatability.To further enhance automation, PostProcess has integrated its AUTOMAT3D platform, allowing users to customize post-processing steps, store processing parameters, and standardize workflows.The one-touch operation feature simplifies support removal, making it easier for labs to manage production without constant oversight. Combined with the companys specially formulated chemistries, the system ensures thorough support removal while preserving the integrity of printed parts.At PostProcess Technologies, were committed to delivering innovative, safe, and efficient solutions that empower dental labs to meet the demands of todays rapidly evolving additive manufacturing market, said Jeff Mize, CEO of PostProcess Technologies.For dental labs handling high volumes of PolyJet-printed components, the DEMI X 520 is designed as a turnkey solution to eliminate manual bottlenecks and increase efficiency.By automating a traditionally labor-intensive process, labs can focus more on production and quality control rather than post-processing work. The system also aims to reduce overall labor costs, offering a streamlined alternative to manual support removal.The DEMI X 520 for Dental PolyJet reflects that commitment by providing an application specific production system that simplifies and automates the post-printing workflow, maximizing lab productivity and Safety, added the CEO.A 3D printed biocompatible dental part. Photo via PostProcess Technologies.Technical specifications and pricingCustomers interested in pricing details for the DEMI X 520 for Dental PolyJet system can contact the company here.Electrical RequirementsUS | 120 Volt, 60Hz, 3-Phase, EU | 230 Volt, 50 Hz, 3-PhaseEnvelope Capacity (L X W X H)14 x 14 x 15 (36 x 36 x 39 cm)Lift Capacity10 lbs (4.5 kg)Consumable UsedPLM-101-SUBConsumable Capacity24 gallons (91 liters)Machine Dimensions(W x D x H)Doors Closed: 32 L x 25 W x 67 H (82 x 64 x 170 cm),Doors Open: 54.6 L x 28.9 W x 67.8 H (139 x 73 x 172 cm)System WeightEmpty: Approx. 325 lbs (147 kg),Full: Approx. 525 lbs (238 kg)System Warranty12 months on-site service and support, as per PostProcess Technologies conditions of sale.Environmental RequirementsTemperature range: 60-80F (15-27C),Relative humidity: 0-80%SoftwareAUTOMAT3D, Windows 10Regulatory ConformityCE, SGSFeatures & OptionsCustomizable settings with recipe storage capability / Ability to clean parts and trays simultaneously on or off platformSafety FeaturesEmergency stop / Safety enclosure with door sensorConnectivityUSB Port: USB 3.1,Ethernet: Fully compliant with IEE 802.3, IEEE 802.3u, IEEE 802.3abMaterial CompatibilityEffectively removes SUP7111, SUP705, SUP706, SUP710 support materialPrinter CompatibilityStratasys J3 DentaJet, J5 DentaJet, DentaJet XLWhat3D printing trendsshould you watch out for in 2025?How is thefuture of 3D printingshaping up?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows the DEMI X 520 for Dental PolyJet system. Image via PostProcess Technologies.Ada ShaikhnagWith a background in journalism, Ada has a keen interest in frontier technology and its application in the wider world. Ada reports on aspects of 3D printing ranging from aerospace and automotive to medical and dental.

At TCT Asia 2025, China-based manufacturer Farsoon showcased two significant advancements in industrial metal additive manufacturing: the FS1521M-U and the Beam Shaping Technology. The FS1521M-U now supports up to 32 500W fiber lasers, combined with a 3,862L build volume, aimed at enabling faster, high-quality mass production, reducing material waste and improving economic manufacturing. Meanwhile, the new laser beam shaping technology optimizes laser spot profiles, enabling higher speeds, improved detail, and better part quality.Expanding Large-Scale Metal 3D Printing with the FS1521M SeriesIn 2023, Farsoon introduced the FS1521M series, which features 16 lasers and offers a standard build cylinder of 1530mm 1530mm 850mm (FS1521M) or a high-cylinder build volume of 1530mm 1530mm 1650mm (FS1521M-U). This series was designed for industrial-scale production of large-format metal parts. Since its release, the FS1521M series has been adopted by industrial customers globally, recognized for its design and performance.The updated FS1521M-U offers a build volume of 3,862 liters and supports up to 32 500W fiber lasers, enabling high-speed, high-precision printing while maintaining part quality. The upgraded FS1521M series also features 4 overflow and 4 recycling powder hoppers, supporting up to 4 powder recycling units. Each unit has a processing rate of 90L/h, with a combined maximum processing rate of 360L/h, ensuring more efficient and seamless production. Additionally, the platform offers versatile build volume configurations, either circular or square, to optimize powder usage and reduce costs.Farsoons FS1521M-U. Image via: FarsoonAdvancing Metal Additive Manufacturing with Beam Shaping TechnologyFarsoon is also introduced its Beam Shaping Technology, designed to improve precision, efficiency, versatility and overall performance in metal powder bed fusion systems. This innovation has been integrated into the FS350M-4, a mid-sized production platform featuring quad 1000W lasers and a 433 358 400mm build volume.Beam Shaping Technology enables dynamic laser spot configurations, such as ring-shaped or point-ring patterns, which can be tailored to specific applications. By optimizing laser power distribution and scanning strategies, this technology enhances print quality and efficiency for a range of materials, including stainless steel, aluminum alloys, and titanium alloys, achieving part densities exceeding 99.95%.In addition to improving print quality, Beam Shaping Technology increases printing speeds by widening melt pools by 50100% and boosting build rates by over 2.5 times.It is designed to minimize melt pool spatter, enhance thermal stability, and enable intricate details such as thin-wall structures. The technologys compatibility with high-thermal conductivity materials, including copper alloys, expands its applications across industries such as consumer goods, mold manufacturing, 3C electronics, aerospace, and precision casting.Beam Shaping Technology has been demonstrated across multiple Farsoon metal systems, including the FS721M-H-8-CAMS, FS350M-4, FS273M, and FS191M. Looking ahead, Farsoon plans to extend Beam Shaping Technology to larger platforms, including the FS621M, FS811M, and meter-scale systems, further advancing metal additive manufacturing capabilities.Farsoons Beam Shaping Technology. Image via: FarsoonFarsoons Previous Innovations in Metal Additive ManufacturingIn December, Farsoon introduced the Flight HT601P-4, a large-format polymer powder bed fusion (PBF) system featuring four 300-watt fiber lasers. The new system offers a substantial build volume of 600 600 600 mm (216 liters), enabling the efficient production of large components or high-volume batches.Fiber lasers in the Flight HT601P-4 achieve scanning speeds of up to 20 meters per second, significantly boosting productivity and operational efficiency. Its interchangeable build cartridge design supports continuous production workflows, minimizing downtime and maximizing throughput. Additionally, the compact footprint allows for optimized factory layouts, enhancing production yield within limited floor spaces.In November, Farsoon introduced the FS191M, a next-generation metal powder bed fusion (PBF) machine designed to enhance productivity and cost-efficiency across a range of industrial uses. Building upon the foundation of its FS121M system launched in 2016, the new system aims to offer a scalable solution for both pilot projects and low-volume manufacturing.Who won the 2024 3D Printing Industry Awards?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on LinkedIn, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image showsFarsoons FS1521M-U. Image via: FarsoonPaloma DuranPaloma Duran holds a BA in International Relations and an MA in Journalism. Specializing in writing, podcasting, and content and event creation, she works across politics, energy, mining, and technology. With a passion for global trends, Paloma is particularly interested in the impact of technology like 3D printing on shaping our future.

A group of Chinese researchers have developed a novel approach for addressing erectile dysfunction (ED) using biomedical 3D printing.In what is believed to be a world first, scientists successfully tested a 3D printed penile implant system in animals, reporting full restoration of erectile function in treated subjects. Published in Nature Biomedical Engineering, their findings offer promising insights into regenerative solutions for ED, a condition that affects more than 40% of men over 40, according to South China Morning Post.The study involved hydrogel-based bioinks to create an implant that closely mimics the anatomical and functional components of natural erectile tissue. Tested on pigs and rabbits, the technology yielded exceptional results while untreated subjects had a 25% reproductive success rate, those that received the implant showed a 100% success rate in mating and reproduction.Alongside South China University of Technology (SCUT), contributions also came from Guangzhou Medical University, Tokyo Medical and Dental University, and Columbia University.Lead author Wang Yingjun, an academician at the Chinese Academy of Engineering and President of the National Engineering Research Centre for Tissue Restoration and Reconstruction at SCUT, said, These findings indicate that the implants markedly improved functional recovery.The researchers used a hydrogel to 3D print a model of the corpus cavernosum a key structure in the penis that fills with blood during an erection. Next, they seeded this scaffold with endothelial cells the main cells that line blood vessels. Image via SCUT.A complex structure recreated with precisionNaturally, the penis has one of the most intricate vascular networks in the body, making reconstruction particularly challenging. Two corpus cavernosa run along its length, playing a key role in erections, while the tunica albuginea, a tough connective tissue layer, helps sustain them.To replicate these structures, researchers developed a hydrogel-based bioink, primarily composed of acrylic acid gelatin, to 3D print the corpora cavernosa. The implant was then encased in a fiber-based artificial tunica albuginea, providing the necessary strength to maintain function.For a more realistic and functional reconstruction, the team also 3D printed the corpus spongiosum, another erectile column, and the glans penis, assembling all components to mirror natural anatomy. To improve biocompatibility and reduce the risk of immune rejection, a layer of endothelial cells was added to the surface, supporting natural integration into the body.The study divided subjects into three groups: one received the 3D printed implant alone, another received both the implant and endothelial cells, while a control group with penile injuries received no treatment.The control group showed a 25% reproductive success rate, while those with 3D printed implants alone reached 75%. For the group that also received endothelial cells, the success rate climbed to 100%, indicating that the additional cell layer enhanced tissue regeneration and function.Recovery was swift. Two weeks after surgery, the animals regained normal erectile function, and within six weeks, they successfully mated and reproduced. The researchers noted that the findings suggest 3D printed hydrogel implants could restore damaged erectile tissue to near-normal function.Beyond ED treatment, the study highlights the potential of 3D printed functional tissue models for other organs with intricate circulatory networks, such as the heart and lungs. While previous research has explored these models, large-scale animal testing has been limited. The researchers emphasized that their study provides valuable insights into how 3D printed implants could translate into real-world applications, particularly in regenerative medicine.Although human trials are still a long way off, the study presents an important foundation for future research. If similar success is achieved in humans, this approach could lead to personalized, biologically compatible solutions for ED, offering an alternative to existing treatments.Local deformation to damage and flow measurement. Image via SCUT.3D printing for vascular organ reconstructionSCUTs approach aligns with broader efforts in bioprinting, where researchers are developing vascularized tissues, such as engineered blood vessels and functional heart models, to improve transplant success and advance regenerative medicine.For instance, Pohang University of Science and Technology (POSTECH), The Catholic University of Korea, and City University of Hong Kong (CityUHK) researchers successfully 3D printed biomimetic blood vessels and implanted them in a living rat, demonstrating a potential breakthrough in vascular grafts for cardiovascular disease treatment.Using a triple-coaxial cell printing technique and a specialized bioink made from smooth muscle and endothelial cells, the team developed functional vascular structures that integrated with living tissue over several weeks. The study suggested that these engineered blood vessels could offer a durable alternative for small-diameter vascular grafts, with future research focusing on enhancing their strength and evaluating long-term performance for human applications.In the US, researchers from the University of Minnesota developed a bio-ink that enabled them to 3D print a functional beating human heart, contributing a novel approach in cardiac tissue engineering.Leveraging pluripotent stem cells, they created an aortic replica with enhanced chamber structure and cell wall thickness, overcoming previous limitations in cardiac bioprinting. The printed heart maintained its electromechanical function for over six weeks, demonstrating potential applications in drug testing, disease modeling, and regenerative medicine.What3D printing trendsshould you watch out for in 2025?How is thefuture of 3D printingshaping up?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows the researchers used a hydrogel to 3D print a model of the corpus cavernosum a key structure in the penis that fills with blood during an erection. Next, they seeded this scaffold with endothelial cells the main cells that line blood vessels. Image via SCUT.