3D printer manufacturer Roboze has introduced SlizeR, a new proprietary slicing software tailored to improve efficiency and performance in additive manufacturing.Developed as part of Robozes broader strategy to elevate production quality and operational efficiency, SlizeR is promoted under the slogan Your Production Power, emphasizing its role in boosting competitiveness by optimizing production and reducing setup times.Scheduled for its official unveiling at the Formnext 2024 tradeshow next week, SlizeR will be showcased at Robozes booth (hall 11.1, D12). Attendees will have the opportunity to explore its capabilities and discover how it enhances Roboze technologies, as the company reaffirms its role as a strategic partner for businesses transitioning to more efficient, sustainable, and customized manufacturing solutions.SlizeR is designed to optimize your production process and ensure high-quality parts. Image via Roboze.Streamlines workflow and enhances print qualitySlizeR offers an array of features aimed at advancing additive manufacturing workflows. By significantly reducing transition time from 3D models to R-code (G-code), SlizeR enables a faster, more streamlined process, cutting down time-to-market and enhancing workflow efficiency. Optimized print parameter management combined with automated settings contributes to system repeatability, ensuring consistent quality across production runs and improving reliability.A data-driven approach underpins SlizeRs automatic adjustments to print parameters, facilitating dimensional consistency that aligns the final product closely with its original design. These automated settings make SlizeR user-friendly, supporting those who lack extensive additive manufacturing expertise. Enhanced print trajectories also contribute to part quality, minimizing internal defects and increasing mechanical performance.Material control is another focal point in SlizeRs design, providing accurate management of resources that help reduce waste and forecast material needs for each project. Designed with a user-friendly interface, SlizeRs intuitive layout ensures users can navigate the process with ease, regardless of experience level, promoting smooth management at every stage.Built to evolve with Robozes ongoing developments, SlizeR adapts to new materials and machine functionalities, consistently unlocking productivity potential across Robozes additive manufacturing solutions. This adaptability, coupled with features that simplify complex projects and enhance production flexibility, positions SlizeR as a valuable tool for companies seeking professional-grade results without requiring in-depth expertise.Roboze SlizeR software logo. Image via Roboze.Digital manufacturing software drives efficiency and scalabilityDigital manufacturing software streamlines production by optimizing processes, reducing errors, and lowering costs, making high-quality manufacturing more accessible. It also enables scalability, allowing manufacturers to quickly adapt to changing demands and maintain competitiveness. In line with this, manufacturing technology company Hexagon introduced Digital Factory, a digital manufacturing solution from its Manufacturing Intelligence division aimed at enhancing productivity in factory operations.Debuted at the Farnborough International Air Show 2024, Digital Factory allows companies to create detailed digital replicas of their facilities, including digital twins of machine hardware, enabling optimized layouts and adaptive production management. Projected to save companies 35 million annually, Digital Factory minimizes planning errors and cuts travel costs. With seamless integration into BIM applications and Hexagons cloud-based tools, it supports remote monitoring and efficient collaboration, advancing smarter and more sustainable manufacturing environments.Additionally, additive contract manufacturer Endeavor 3D partnered with HP and Materialise to implement the Materialise CO-AM software, a streamlined digital manufacturing workflow solution designed to expand production capacity and optimize workflows across its HP 3D printers.By adopting this digital approach, Endeavor 3D can address the rising demand for industrial 3D printed applications while moving away from traditional, manual methods like emails and spreadsheets. CO-AMs Order Management System efficiently organizes incoming requests, complemented by automatic notifications and real-time sensor data for quality control. Features like the Magics Nester module further enhances production efficiency, supporting Endeavor 3Ds goals of increasing labor productivity and improving yield.Catch up on all the news fromFormnext 2024.Voting is now open for the2024 3D Printing Industry Awards.Want to share insights on key industry trends and the future of 3D printing? Register now to be included in the2025 3D Printing Industry Executive Survey.What 3D printing trends do the industry leaders anticipate this year?What does the Future of 3D printing hold for the next 10 years?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows the SlizeR interface, designed to optimize your production process and ensure high-quality parts. Image via Roboze.

3D printing service bureaus Forecast 3D, FKM, Hasenauer & Hesser, and RapidCenter have integrated DyeMansions Powerfuse S vapor smoothing technology into their operations, signalling a shift across the 3D printing industry toward environmentally friendly practices.By moving away from traditional PFAS-based solvents in favor of green alternatives, these companies are aligning high-quality production standards with an increasing emphasis on environmental responsibility. Describing Powerfuse S as a scalable, eco-friendly solution, RapidCenters Managing Director, Floris Stam, highlighted how the technology aligns with their goals for innovation and sustainability.Compared to conventional solvents, green alternatives reduce both safety infrastructure needs and regulatory burdens, streamlining operations while lowering emissions and the costs associated with specialized extraction systems. This shift brings both logistical and environmental advantages.DyeMansions Powerfuse S post-processing system. Image via DyeMansion.A shift toward sustainable vapor smoothingIntroduced by DyeMansion in 2019, Powerfuse S marked a major development in vapor smoothing by adopting a closed-loop system that recycles green solvents, curbing environmental impact and operational expenses.Previous vapor smoothing processes often relied on open solvent baths, later transitioning to closed systems that used HFIP, a PFAS forever chemical known for its persistence in the environment. With over 50 units now in use across the industry, DyeMansion has emerged as a leader in steering vapor smoothing technology toward sustainable solutions.By providing precision smoothing for intricate geometries, Powerfuse S allows 3D printing service providers to achieve consistent quality and meet specific certifications, including FDAs 21 CFR and EUs 10/2011 standards for food safety. This capability facilitates entry into regulated markets, expanding application possibilities for 3D printed products.Recently, Forecast 3D joined DyeMansions Production Partner network, incorporating Powerfuse S to enhance its range of services. Alongside companies such as Endeavor 3D, SNL Creative, Solaxis, and Prototal, Forecast 3Ds partnership with DyeMansion grants access to the comprehensive Print-to-Product workflow.Endeavor 3Ds CEO, Phil Arnold, emphasized that early adoption of DyeMansions green technology has aligned with their goals for lean and responsible production, benefiting their clients over the past three years.As more companies adopt green solvents, the 3D printing industry is steadily shifting toward sustainable manufacturing practices, with companies moving away from PFAS chemicals in favor of greener alternatives. This transition reflects a broader industry trend toward environmentally conscious production methods in industrial applications.Novel post-processing solutionsWhile DyeMansions Powerfuse S addresses sustainable vapor smoothing, other companies are advancing post-processing technologies across a range of applications.For example, Swedish post-processing solutions provider AM Efficiency recently launched UNPIT, an automated post-processing machine for entry-level Selective Laser Sintering (SLS) 3D printers, which will debut at Formnext 2024.Designed for SMEs, UNPIT handles unpacking, de-powdering, cleaning, and material recovery, reclaiming up to 100% of unused powder to reduce waste and operational costs. Adaptable with Selective Laser Sintering (SLS) brands like Formlabs and Sinterit, the machine integrates seamlessly into workflows, automating processes that traditionally require manual labor. Developed in partnership with Siemens, UNPIT shipments are set to start in early 2025, aiming to enhance efficiency for SLS users.Austrian 3D printing firm M&H incorporated Solukons SFM-AT1000-S depowdering system to enhance post-processing of complex metal parts. This advanced system removes powder residues from intricate internal channels and heavy components up to 1,000 mm in height and 800 kg in weight.Equipped with servo-driven rotating axes and a high-frequency knocker, it ensures thorough cleaning while meeting safety standards for reactive materials. M&Hs integration aims to meet the rigorous demands of industries like aerospace and international racing, positioning the company for large-scale manufacturing.Catch up on all the news fromFormnext 2024.Voting is now open for the2024 3D Printing Industry Awards.Want to share insights on key industry trends and the future of 3D printing? Register now to be included in the2025 3D Printing Industry Executive Survey.What 3D printing trends do the industry leaders anticipate this year?What does the Future of 3D printing hold for the next 10 years?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows DyeMansions Powerfuse S post-processing system. Image via DyeMansion.

Supernova, a carve-out of Spanish 3D printer manufacturer BCN3D, has launched its new Pulse Production Platform for high-viscosity resins. The company has also unveiled Viscogels, a proprietary portfolio of photopolymer materials offering superior mechanical properties to competing resins.The new platform features the Pulse One Viscous Lithography Manufacturing (VLM) 3D printer, Pulse Postprocessing Cell, and Pulse Control Center software. This end-to-end manufacturing suite is compatible with the companys Viscogels lineup, which features twelve different materials spanning four photopolymer families (rigid composites, ductile materials, rubber, and silicone).Supernova claims its new products will reduce tooling costs, improve customization capabilities, and enhance 3D printing productivity for batch production of end-use parts. Additionally, Viscogels reportedly reduce emissions of toxic volatile organic compounds (VOC) during 3D printing, addressing a growing challenge in the resin 3D printing market.During the online launch event, Supernovas CEO Roger Antunez outlined the companys efforts to counter the growing market share of emergent Chinese 3D printer manufacturers. According to CONTEXTs latest 3D printing market figures, professional users are increasingly adopting low-cost, Chinese-made 3D printers from the likes of Creality and Bambu Lab. The latter registered 336% YoY shipment growth in Q2 2024.Antunez shared his concerns that most Western additive manufacturing companies have cut back on R&D investment, while real breakthroughs often come from China. He added that Western companies are being wiped out by these Chinese new players which offer better technology and extremely low prices.To combat this, Supernova is bolstering its R&D initiatives and developing viscous materials that match the properties of conventional injection molding. Antunez believes this materials first approach will accelerate the adoption of its VLM additive manufacturing technology, unlocking industrial-grade parts at low costs.We are on a mission: to make impossible plastic molding runs possible, added Antunez. We are breaking through barriers to enable customers to produce industrial-grade components with advanced properties, while remaining cost-efficient regardless of production volume.Viscogels and the Pulse Production Platform will begin shipping in Fall 2025. Supernova will showcase its new products next week at Formnext 2024 in hall 11.0, booth D62J.Supernovas new Pulse Production Platform and Viscogels. Image via Supernova.Viscogels: a new high-viscosity resin portfolio Supernova has classified its Viscogels into four material families.The Rigid Composites family is comparable to glass-filled PA6, ABS and Polymethyl methacrylate (PMMA). These materials are designed to provide strength, stiffness and dimensional stability.The Ductile family resembles polypropylene, PVC and PA11. These formulations reportedly offer high-impact resistance and elongation before breaking.The Rubber Viscogels family seeks to meet more flexible needs. They feature high tear strength and elasticity, matching the performance of EPDM, soft TPUs and TPEs.Finally, the Silicone family mirrors silicone rubbers. They offer resistance to temperatures ranging from minus 60 to over 200.Viscogel materials are highly viscous, with formulations starting at 20,000 cP and some reaching over 1 million cP. Conventional resin 3D printers, on the other hand, generally process photopolymer materials below 1000 cP.The high viscosity of Viscogels is achieved by formulating the materials with at least 80% oligomers, 4 times more than typical 3D printing resins. This reportedly allows the 3D printable materials to rival the tensile strength, impact resistance, and temperature resistance of molded plastics such asPA6, Polypropylene (PP), EPDM, and liquid silicone rubber.Thanks to their high viscosity, Viscogels can incorporate higher loadings of solid additives like ceramics and metals without compromising processability. They are also compatible with a wider variety of additive shapes, further enhancing the strength and durability of 3D printed parts.According to Robert Young, Supernovas Director of Materials, water absorption and chemical resistance are the biggest challenges that prevent the adoption of photopolymer additive manufacturing.Low-viscosity resins create a porous structure, allowing liquids and chemicals to be absorbed into the material, which damages the properties of 3D printed parts. The high oligomer content of Viscogels combats this, creating a denser polymer matrix which is less porous. For instance, Supernovas new materials exhibit a water absorption of less than 0.5%.Viscogels also significantly reduce emissions of VOCs, which are harmful to humans. The potential health effects of these chemicals range from headaches and nausea to kidney damage and cancer.In photopolymer 3D printing, VOC emissions are mainly caused by monomers within the resin material. Young explained that some monomers can become trapped in the polymer matrix during curing. These uncured monomers migrate to the surface of the 3D printed part and release into the air.Viscogels possess a lower monomer content compared to traditional low-viscosity photopolymers. This reportedly ensures that more monomers fully cure within the material, significantly reducing VOC emissions. Young added that this allows Viscogels to meet strict industry requirements, ensuring safer, cleaner and more sustainable end parts.Supernova Viscogels portfolio. Image via Supernova.Supernovas new end-to-end production platformDue to their extremely high viscosity, Viscogels can only be processed using Supernovas VLM technology. To 3D print these materials, Supernova has developed its Pulse Production Platform, incorporating a new 3D printer, post-processing unit, and software.The Pulse One VLM 3D printer features an XY resolution of 46m, a build volume of build volume of 350 x 200 x 300 mm, and a Z resolution range of 50 200m. It can reportedly achieve a throughput of 5 kg/hour, supporting batch production applications.The Pulse One is unique within the resin 3D printing space due to its dual-material 3D printing capabilities. It can simultaneously combine two materials in a single layer for multi-material parts, or 3D print a secondary support material. VLM is currently developing a fully water-soluble support material to automate the support removal process.Supernovas Pulse One 3D printer. Photo via Supernova.Supernovas Pulse Postprocessing Cell is an automated post-processing unit which washes and cures parts 3D printed on the Pulse One. It can reportedly process up to 24 builds per day and employs thermal and UV curing to achieve optimal mechanical properties. The cell boasts automated quality control at each step, ensuring all 3D printed batches are processed correctly. Additionally, RFID tracking ensures traceability throughout the workflow.This traceability and quality control, along with build preparation and slicing, is managed by the Pulse Control Center software. This platform reportedly ensures part repeatability by tracking the production process. Its algorithm can detect defects during the 3D printing process and automatically make corrections to maintain high production standards.Supernovas Pulse Processing Cell. Photo via Supernova.Developments in resin 3D printingSupernovas Viscogels are the latest 3D printing resins to enter the additive manufacturing market.Last month, 3D printing materials producer polySpectra launched Cyclic Olefin Resin (COR) Zero, its new manufacturing-grade resin that can be used with affordable 3D printers. The company claims that this material brings industrial-level production capabilities into home workshops and small businesses.COR Zero reportedly offers a cost-effective alternative to injection molding for makers, designers, and engineers. It is optimized for applications like mechanical components, fluidic parts, electronic enclosures, and wearables such as glasses and podiatry inserts. The resin also seeks to tackle common challenges relating to brittleness and thermal instability. Compatible with desktop DLP and LCD 3D printers, COR materials combine toughness, heat resistance, and chemical durability. Specifically, it boasts a tensile strength of 53 MPa, a modulus of 2175 MPa, and an elongation at a break of 18%.Elsewhere, Formlabs Dental, the dental business unit of Resin 3D printer manufacturer Formlabs, recently received510(k) clearance from the US Food and Drug Administration (FDA) for its Premium Teeth Resin. This allows dental professionals in the US to 3D print dental components, such as single units of crowns, inlays, onlays, veneers, and up to seven-unit temporary bridges, with the resin.Launched in January 2024, Premium Teeth Resin is a nano-ceramic-filled biocompatible material for realistic dental parts that mimic the translucency and opalescence of natural teeth. The resin is compatible with Form 3B+, Form 3BL, and Form 4B 3D printers, and has also been cleared for use in the EU, UK, Switzerland, and Canada.Read all the news from Formnext 2024. Who are the leaders in additive manufacturing? Vote now in the 2024 3D Printing Industry Awards!Want to share insights on key industry trends and the future 3D printing? Register now to be included in the 2025 3D Printing Industry Executive Survey.What does the future of 3D printing hold? What near-term 3D printing trends have been highlighted by industry experts?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on Twitter, like our Facebook page, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image shows Supernovas Pulse One 3D printer. Photo via Supernova.

Caracol, a developer of large-format additive manufacturing (LFAM) technologies, is set to introduce its latest innovation, Vipra AM, at Formnext 2024. Designed to address the rising demand for efficient, large-scale metal 3D printing, Vipra AM integrates robotic deposition technology with automation to facilitate the production of complex industrial components. Caracol aims for Vipra to set a new benchmark in large-format metal manufacturing, responding to the manufacturing sectors need for adaptable and sustainable solutions.Vipra AM employs Direct Energy Deposition with wire arc additive manufacturing, expanding the potential of LFAM. This proprietary platform, engineered for flexibility and control, comes in two distinct configurations. Vipra XQ (Extreme Quality) applies Plasma Arc Deposition to achieve high precision and strength, making it suitable for structural components in aerospace and energy sectors. Vipra XP (Extreme Productivity), built to maximize throughput, supports lightweight metals like aluminum and nickel, ideal for industries where rapid production and weight efficiency are essential, such as automotive and marine.Caracol Launches Vipra AM. Photo via Caracol.Francesco De Stefano, Caracols CEO, explains, Our focus has been to combine application-driven approaches with advanced technologies that support the production of large-scale, complex parts. Caracols years of experience with polymer-based LFAM have culminated in Vipra AM, an integrated system that combines monitoring, automation, and material versatility.Engineered to complement existing manufacturing workflows, Vipra AM enables hybrid production models that incorporate traditional methods alongside advanced metal deposition. This approach aims to reduce material waste, shorten lead times, and increase operational efficiency without requiring complete retooling of production lines. Gianrocco Marinelli, Caracols Director of Metal Additive Manufacturing, notes Vipras role in addressing manufacturers challenges related to resource efficiency and operational speed, pointing to the platforms capacity to produce components like high-temperature autoclave molds and complex structural parts.Caracol plans a full showcase of Vipra AM at Formnext, with a live demonstration and panel discussion on November 19, 2024, at booth C101 in Hall 12.1. Industry experts will discuss the emerging synergies between polymer and metal LFAM, along with the platforms impact on future manufacturing paradigms. Caracol envisions Vipra AM not only enhancing efficiency but also redefining the possibilities of large-scale metal additive manufacturing.Caracols booth location at Formnext 2024. Image via Caracol.Large-Scale Additive ManufacturingIn other large-scale 3D printing news,Rocket Lab, a space launch company based in California, has deployed a 90-ton automated fiber placement (AFP) machine to construct large carbon composite rocket structures. This AFP system, built by Electroimpact, automates the production of major composite components for Rocket Labs Neutron launch vehicle, reducing production time from weeks to hours.Additionally, Rapid Fusion, a UK-based company in the additive manufacturing sector, has introduced its Apollo system, a large-format pellet-based 3D printing solution. The Apollo system utilizes robotics to produce large components and molds, targeting industries such as automotive and aerospace. Capable of handling high extrusion rates and a wide range of engineering-grade polymers, Apollo offers significant improvements in printing speed and material cost efficiency.Rocket Labs 90-tonne automated fiber placement (AFP) machine. Photo via Rocket Lab.Your voice matters in the 2024 3D Printing Industry Awards. Vote Now!What will the future of 3D printing look like?Which recent trends are driving the 3D printing industry, as highlighted by experts?Subscribe to the 3D Printing Industry newsletter to stay updated with the latest news and insights.Stay connected with the latest in 3D printing by following us on Twitter and Facebook, and dont forget to subscribe to the 3D Printing Industry YouTube channel for more exclusive content.Feature image showcases the new Vipra AM to be unveiled at Formnext 2024. Photo via Caracol.

US-based 3D printer manufacturer 3D Systems will be launching a range of 3D printing technologies and materials at this years Formnext tradeshow.Aligned with scaling industrial 3D printing, key highlights include the high-speed PSLA 270 SLA system, purpose-built post-processing solutions like Wash 400/Wash 400F and Cure 400, and advanced materials such as Figure 4 Rigid Composite White and Accura AMX Rigid Composite White, all tailored to meet demanding industrial workflows.Recent expansions in Selective Laser Sintering (SLS) and MultiJet Printing (MJP) materials, as well as a new powder management system for the DMP Flex 200 metal 3D printer, will also be showcased to emphasize efficiency and reduced production times for industrial applications. Attendees can explore these new offerings at 3D Systems booth in Hall 11.1, Booth D11.Our customers ingenuity fuels our innovation, explained Marty Johnson, vice president of product and technical fellow, 3D Systems. By collaborating closely with their engineering teams, were pushing the boundaries of additive manufacturing. To keep pace with their evolving needs, were constantly expanding our solution portfolio. Our latest additions, new accessories and materials, are prime examples of how customer-centric innovation can deliver a competitive edge.3D Systems PSLA 270 solution accelerates time to part for production applications. Image via 3D Systems.Post-processing solutions and rigid materials for enhanced productionAccording to 3D Systems, the PSLA 270 combines the speed and precision of projector-based SLA technology to deliver mid-sized, high-quality parts with consistent mechanical properties, suited for industrial workflows.Supporting the PSLA 270s capabilities, the Wash 400 and Wash 400F systems automate resin cleaning with Dirty and Clean washing workflows that allow users to choose between non-flammable and flammable detergents, such as IPA. Featuring a piston lift, these solutions simplify part handling while streamlining industrial operations.Additionally, the Cure 400 enhances UV curing with programmable settings, a 400 x 400 x 400 mm curing volume, and a rotating table for optimal shadow reduction, allowing compatibility with all 3D Systems SLA and Figure 4 platforms. Availability for these post-processing solutions is anticipated in early 2025.Expanding options for high-stiffness materials, Figure 4 Rigid Composite White and Accura AMX Rigid Composite White support applications such as wind tunnel testing, tools, and fixtures. With enhanced resistance to settling, these materials help minimize maintenance and boost printer uptime, offering smooth workflows and high-quality surface finishes. Distribution across Europe is expected by December 2024, followed by a global rollout in 2025.Advanced thermal control and broadened SLS and MJP material portfoliosFor high-yield, consistent production, the SLS 380 introduces advanced thermal control, incorporating eight calibrated heaters and a high-resolution infrared camera sampling at 100,000 times per second.This setup supports precise chamber conditions, ensuring a consistent build environment and reliable part quality. Paired with the SLS 380 are new materials such as DuraForm PA12 Black, DuraForm TPU 90A, DuraForm PA CF, DuraForm FR 106, and DuraForm PA 11 in both natural and black variations, all of which will be available starting December 2024.With the ProJet MJP 2500 Plus, new material options like VisiJet Armor Max and VisiJet M2P-CST Crystal bring ABS-like durability and intricate casting ability for complex prototyping and jewelry applications. Moreover,VisiJet M2P-CST Crystal offers fine detail and strength suitable for jewelry with detailed features, including rings, bracelets, and brooches.ProJet MJP 2500 Plus. Image via 3D Systems.Further optimizing the production process, the Delfin INVAC 3D powder management system, developed for the DMP Flex 200, enables safe, closed-loop metal powder recovery, especially valuable for applications in dental labs.Conference program and presentationsThroughout Formnext 2024, 3D Systems will host several sessions showcasing these advancements. Scheduled for November 20, QuickCast Air Enabling the Next Step Change in 3D Printed Investment Casting Pattern Efficiency will run from 10:15 to 10:30 a.m. on the Technology Stage in Hall 12.0.Later that morning, from 11:30 to 11:50 a.m., Realizing the Benefits of Decentralized Manufacturing of Highly Regulated Parts in the Energy Industry will be presented on the Application Stage in Hall 11.1. In the afternoon, PSLA 270: The Speed of Light-projection. The Quality and Reliability of SLA. will be presented from 2:30 to 2:45 p.m. on the Technology Stage in Hall 12.0.The following day, November 21, Model No. Redefines Sustainable High-End Furniture with Additive Manufacturing will take place from 10:30 to 10:50 a.m. on the Application Stage in Hall 11.1.These sessions provide insights into 3D Systems newest solutions and their applications across industries, from investment casting and regulated manufacturing to sustainable furniture production.Scaling industrial 3D printing with new solutionsIn the broader landscape of industrial 3D printing, other companies are also expanding capabilities. Chinese metal 3D printer manufacturer Eplus3D recently contributed to improving industrial 3D printing by introducing the EP-M4750, a high-efficiency metal 3D printer designed for large-scale batch production in sectors like aerospace, automotive, and tooling.Utilizing Metal Powder Bed Fusion (MPBF) technology, the EP-M4750 features a 450 x 750 x 530 mm build chamber and up to four 500 W lasers for fast throughput. The system supports various metals and includes an optimized gas flow, multi-stage filtration, and adaptive software, enabling flexible, high-strength part production suited for demanding industrial applications.Last month, Lynxter introduced the S300X FIL11 | FIL11, an industrial IDEX 3D printer for high-speed, dual-material printing, ahead of Formnext 2024. Built to handle thermoplastics, it reaches 10,000 mm/s acceleration, 24 mm/s extrusion with dual extruders, and supports complex, high-strength parts.Features include a 500C nozzle, a heated chamber, and an integrated dehydration unit for optimal print quality. Designed with a health-conscious filtration system, the S300X targets sectors needing robust, quality parts and can be pre-ordered in Europe.Catch up on all the news fromFormnext 2024.Voting is now open for the2024 3D Printing Industry Awards.Want to share insights on key industry trends and the future of 3D printing? Register now to be included in the2025 3D Printing Industry Executive Survey.What 3D printing trends do the industry leaders anticipate this year?What does the Future of 3D printing hold for the next 10 years?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows 3D Systems PSLA 270 solution, which accelerates time to part for production applications. Image via 3D Systems.Ada ShaikhnagWith a background in journalism, Ada has a keen interest in frontier technology and its application in the wider world. Ada reports on aspects of 3D printing ranging from aerospace and automotive to medical and dental.

Semiconductor and fiber laser specialist nLight will launch its new Corona AFX-2000 two-kilowatt beam shaping laser at Formnext 2024. Designed to enhance laser powder bed fusion 3D printing, nLight claims that its new laser will significantly boost the productivity of metal additive manufacturing.Featuring dynamic laser beam shaping technology, the new AFX-2000 can reportedly deliver double the power of other lasers while maintaining a stable production process. According to nLight, this elevated power unlocks higher productivity and lower production costs for high-quality parts.The new beam-shaping laser system has already undergone successful commercial validation with an undisclosed customer supporting the aerospace, defense, and automotive markets. This customer has reportedly used the AFX-2000 to 3D print aluminum components three times faster than leading large-format 3D printers.The exclusive beam profiles of the AFX-2000 have brought L-PBF print speeds to exciting new levels while maintaining precision, control and material quality for laser powder bed fusion, explained nLights Chief Technology Officer, Rob Martinsen. He calls the AFX-2000 the most versatile and efficient laser available for metal AM.Visitors to Formnext 2024 in Frankfurt can experience the AFX-2000 first-hand at the nLight booth (hall 12.0, E102).Read all the news from Formnext 2024.During the show, nLight will also host a multi-day seminar series called Powered by Beam Shaping. This will feature insights from industrial 3D printer manufacturers including 3D Systems, Aconity3D, AMCM, DMG Mori USA, EOS, and Nikon SLM Solutions. According to nLight, the series will highlight new applications being unlocked by nLights Corona AFX beam shaping technology.A render of a ring-shaped laser beam profile. Image via nLight.New AFX-2000 beam-shaping laser The Gaussian profile of conventional 3D printing lasers poses challenges for industrial 3D printing. In an interview with 3D Printing Industry, Philipp Kohlwes, the Head of L-PBF at Fraunhofer IAPT, explained that their high-power concentration creates uneven energy distribution. With too much energy in the middle, this profile can vaporize material or create pressure gradients around the melt pool which causes spatter and damages part quality.Laser beam shaping in metal 3D printing overcomes these issues by manipulating the laser beam profile into different shapes before sintering the metal powder. These shapes unlock more even energy distribution in the melt pool. According to Kohlwes, this can improve 3D printing process stability by 40%.Martinsen explained that the dynamic beam-shaping technology in the new AFX-2000 lasers unlocks productivity-optimized switching between ring beam profiles. These donut-shaped profiles are reportedly optimized for fine-scale features and contour exposures, enabling impressive build rates and part reproducibility.The AFX-2000 is currently in production and will be offered in nLights modulus platform. This integrated multi-laser system is designed to facilitate high-productivity LPBF 3D printing. It reportedly simplifies the integration, control and serviceability of multi-laser 3D printers, while maximizing machine utilization and reproducibility.nLight is confident that the AFX-2000 will be widely adopted by those 3D printing with highly reflective alloys like aluminum and copper. These materials benefit from stable, high-brightness laser processing. The AFX-2000 will enable our customers to meaningfully reduce part costs for high-volume manufacturing, added Martinsen.Different laser beam profiles of an nLight AFX-1000 measured at Fraunhofer IAPT. Image via Fraunhofer IAPT.Beam shaping enhances metal 3D printingThanks to its value in enhancing LPBF 3D printing, beam-shaping has witnessed increased commercialization and adoption throughout the metal additive manufacturing industry. Earlier this year, nLight agreed to supply Munich-based 3D printer manufacturer EOS with its AFX programmable 3D printing beam-shaping lasers.Through the joint strategic cooperation, the lasers are available on EOS metal 3D printers. nLights programmable AFX lasers offer seven different donut-shaped beam profiles ranging from 85-micron spot size for precision contours to a 210-micron ring profile for enhanced process stability and reduced soot and spatter. These profiles are now accessible via EOS software and can be altered during 3D printing, with adjustments able to be made in under 30 ms.Additionally, Formnext 2024 will also see the German research organization Fraunhofer Institute for Laser Technology ILT showcase its own new 3D printing beam shaping technology. Developed in collaboration with RWTH Aachen University, the new test system is designed for the investigation of complex laser beam profiles.It can create customized beam profiles for LPBF 3D printing to enhance part quality, process stability and productivity while minimizing material waste. Previously, the creation of complex profiles beyond ring or rectangle shapes has been limited by technological restraints. Fraunhofer IAPTs new platform reportedly overcomes these limitations, facilitating the creation of new beam profiles which meet specific application needs.Who are the leaders in additive manufacturing? Vote now in the 2024 3D Printing Industry Awards!Want to share insights on key industry trends and the future 3D printing? Register now to be included in the 2025 3D Printing Industry Executive Survey.What does the future of 3D printing hold?What near-term 3D printing trends have been highlighted by industry experts?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on Twitter, like our Facebook page, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image shows a render of a ring-shaped laser beam profile. Image via nLight.

According to Thomas Batigne, Lynxters application-based approach unlocks significant growth opportunities within the competitive polymer 3D printer landscape.In a recent conversation with 3D printing Industry, Batigne, the companys CEO, highlighted the importance of addressing customer needs and meeting specific user demands. This approach has enabled the French 3D printer manufacturer to achieve 140% growth over the past year alone.Batigne also outlined the firms multi-pronged product strategy, which sees it offer modular 3D printers and dedicated IDEX systems alongside customer-specific white-label solutions. The latter addresses applications spanning 3D printed medication to reusable aerospace coatings masks.Additionally, he explained how Lynxters user-friendly 3D printing software makes high-quality 3D printing more accessible and discussed Lynxters efforts to expand its global reach to North America and beyond.During the discussion, Batigne identified key market trends and shared his vision for the future of 3D printing. He warned against the emergence of AI-gimmicks and detailed how Lynxter is capitalizing on a maturing industry which is transitioning from novelty to necessity. He also discussed whether the 3D printing industry is consolidating, countering the narrative that recent M&A activity reflects a difficult period that might not be a constructive consolidation yet, but a potential fertile ground for it in the upcoming years.Thomas Batigne, Lynxters CEO. Photo via Lynxter.Lynxters 3D printer portfolioLynxters dual-pronged product approach seeks to meet the evolving needs of the additive manufacturing market. The company offers a modular 3D printing solution as well as dedicated 3D printers optimized for high-productivity production.The former, Lynxters S600D 3D printer, features quick-change tool head capabilities, allowing users to switch between different nozzles for different materials in a matter of minutes. Designed for research and development applications, the S600D is optimized for those exploring new processes and materials and requiring flexibility. The modular 3D printer is notable for its compatibility with Lynxters tool heads for various filaments (FIL11), pastes (PAS11), and liquids such as silicone (LIQ21).Today, some people use the S600D to print materials weve never seen or even envisioned, explained Batigne. He noted that the range of applications for this platform is broad, as customers increasingly integrate third-party modifications to enhance its capabilities.On the other hand, Lynxter also offers specialized extrusion systems for customers seeking a straightforward, turnkey production-grade 3D printer for serial production. Leveraging Dual Extruder (IDEX) technology, these 3D printers include the S300X LIQ21 | LIQ11 and the recently announced S300X FIL11 | FIL11.Launched in 2022, the S300X LIQ21 | LIQ11 stands out for its compatibility with industrial and medical-grade silicones and polyurethanes. This makes it ideal for the production of dampers, seals, skin contact-ready orthoses, functionalized textiles and surface treatment masking devices.The S300X FIL11 | FIL11, set to be officially unveiled at Formnext 2024, is designed to process industrial thermoplastics. It boasts 10,000 mm/s acceleration and 24 mm3/s extrusion capacity, unlocking high-speed, dual-material 3D printing.According to Batigne, the decision to transition from the delta architecture of the S600D to IDEX 3D printing was driven by its application, speed, and cost advantages. He believes tool head independence offers users flexibility without sacrificing productivity. For instance, duplication mode, which simultaneously fabricates two identical parts, instantly doubles 3D printing speeds.Lynxters 3D printer portfolio. Image via Lynxter.Lynxters application-based 3D printersBatigne also outlined how the company collaborates with customers to develop application-based, white-label 3D printers.The approach sees Lynxter take on projects that align with its roadmap, skill sets, and core interests. It empowers the company to place its technology in the hands of experts who can customize it to meet their unique needs. People dont buy a 3D printer; they buy a solution for their problem, added Batigne.The CEO highlighted the pharmaceutical sector as a prime example. Lynxter recently partnered with healthcare firm MB Therapeutics to develop a bespoke system for 3D printing personalized medicine for children. The MED-U Modular and MED-U Prod 3D printers are based on Lynxters S600D and S300X systems. They can 3D print various rheologies like gel or paste, and are compatible with thermosensitive active ingredients. The specialized systems can produce customized medication with individually adjusted dosages, shapes and sizes, meeting individual patient needs.Lynxter has also targeted the aerospace sector by developing solutions for surface treatment. Batigne explained that using masking tape when painting large parts is inefficient and can damage surface quality. 3D printing custom custom plugs from an elastomeric material offers a reusable, time-saving alternative.Lynxter 3D printed applications. Image via Lynxter.Streamlining 3D printing softwareOn the software front, Lynxter offers HUB, its 3D printing platform designed to simplify machine control, documentation, and user interaction. Developed with ease of use in mind, HUB integrates interactive documentation directly on the 3D printer, centralizing key data and information in one place.According to Batigne, Lynxters software expands the companys addressable market. We move from just targeting additive manufacturing enthusiasts to opening up usage for nearly everyone. He added that HUB turns Lynxters industrial 3D printers into a convenience printer by removing the need for knowledge around print preparation and slicing. It also provides easy-to-follow instructions for key functions like feeding materials and cleaning the nozzle, lowering the barrier to entry to additive manufacturing.Lynxter is working to expand the features available on HUB over the next year. Batigne teased that the company will introduce new capabilities for fleet management, allowing manufacturers to streamline operations and manage multiple units efficiently. The company also plans to add tools for resellers, enabling them to utilize HUB for customer support to keep teams in sync with machine diagnostics.Lynxter remains committed to maintaining an open yet straightforward system for its machines. Targeting users who just want a straightforward approach, Batigne emphasized that the companys 3D printers are manufacturing systems and therefore should not be closed.Close-up of a Lynxter silicone 3D printer. Photo via Lynxter.Targeting international expansionBatigne discussed Lynxters international growth trajectory, with the company set to build on its existing presence in Europe, North America, and parts of Asia. The companys main expansion goals include strengthening its presence in Germany and further investing in North America.In Germany, Batigne sees potential for exponential growth, describing it as a dynamic market where Lynxter aims to establish a larger footprint. He called it a neighbors market where they dont have many machines, but the potential is great.Elsewhere, Batigne stated that Lynxter has really great partners in North America. He added that these partners allow us to see significant growth without investing a lot. The company is working to sustain this growth by having more Lynxter people on site over there.Batigne acknowledged the challenges in scaling globally. Establishing the right local partnerships has been crucial while ensuring consistent customer experience across regions is also a priority.Lynxter has also implemented initiatives like reseller days and streamlined communication channels to unify its global network. If a customer in California buys a printer, they should have the same positive experience as a customer in France, he explained. Since launching these initiatives earlier this year, the company has improved partner engagement and customer satisfaction. It plans to continue refining this approach into 2025.Lynxters IDEX 3D printing technology. Photo via Lynxter.Is the 3D printing industry consolidating?Nano Dimensions efforts to acquire Desktop Metal and Markforged have raised questions about the level of 3D printing industry consolidation. Contrary to some narratives, Batigne argued that the sector is not undergoing significant consolidation. Instead, he believes it is purging companies that lack market adaptability.According to Batigne, true consolidation adds value to the customer through the strategic merger of important players with a smart product portfolio. He stated that recent activity has mostly seen larger companies buying failing entities at low costs.Therefore, current mergers and acquisitions, Batigne suggests, represent the purge of the second generationa necessary filtering of companies unable to address real market needs. He believes this process will identify which companies have actual roots within the real market.How will Lynxter approach mergers and acquisitions over the next three to five years? According to Batigne, the company will focus on enhancing its ecosystem for customer benefit rather than accumulating competitors and technologies that dont serve its core mission.Industry trends and the future of 3D printing at LynxterBatigne approaches industry trends with skepticism. In the face of what he calls AI gimmicks and super-high-speed claims that do not add real value, Lynxter is pursuing a pragmatic strategy. The company is prioritizing functional advancements over hype, offering useful features (powered with AI or not) and high-speed 3D printing preserving final parts and machine durability only where they truly benefit the application.Batigne believes the 3D printing industry is transitioning from novelty to necessity, reflecting a key period of market maturity. He remarked, AM isnt cool anymoreits useful, with players who focus purely on technology without having a clear application strategy likely to fail. For the upcoming five years, we will keep growing, he added, highlighting that there remains a substantial market to exploit in terms of applications and territory.While Lynxter has various new products in development, it will selectively introduce them based on specific market demands. The company reportedly still has new extrusion technologies in the pipeline. We have not exploited all of our R&D, explained Batigne. We still have a lot of things we havent commercialized, and we are just waiting for the right moment, right vehicle, and right application to release them.In terms of future 3D printing materials, Lynxter plans to expand its product range with a deep dive into elastomer materials. Batigne identified how various thermoplastics have certifications for specific applications. However, this does not currently exist in the AM elastomeric market (ie. electrostatic discharge (ESD), FDA, flame retardancy).Batigne explained, For example, if you want an ESD-capable polyurethane material for a true elastomeric 3D printer, you cant find it. To address this gap in the market, Lynxter material scientists are working with their partners to support customers targeting specific elastomeric 3D printing.Who are the leaders in additive manufacturing? Vote now in the 2024 3D Printing Industry Awards!Want to share insights on key industry trends and the future 3D printing? Register now to be included in the 2025 3D Printing Industry Executive Survey.What does the future of 3D printing hold?What near-term 3D printing trends have been highlighted by industry experts?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on Twitter, like our Facebook page, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image shows Lynxters silicone 3D printing. Photo via Lynxter.

Australian metal 3D printer manufacturer SPEE3D is introducing its novel Expeditionary Manufacturing Unit (EMU) at Formnext 2024 from November 19-22.This system offers a mobile solution that enables maritime and defense industries to produce essential metal parts on-site, even in remote and challenging environments. Designed to streamline supply chains, the EMU facilitates rapid printing, post-processing, and validation of high-quality metal components exactly where theyre needed, reducing dependence on lengthy logistics and cutting lead times.Visitors can witness the EMUs capabilities, including live demonstrations of the XSPEE3D printer producing metal parts on-site and the latest Nickel Aluminium Bronze (NAB) materials developed with the U.S. Naval Sea Systems Commands SUBSAFE program, at Booth C.01, Hall 12.0. According to the company, this offers a firsthand look at how SPEE3Ds technology transforms operational readiness.EMU in the bush SPEE3Dcell (left) and XSPEE3D (right). Photo via SPEE3D.Comprehensive and mobile manufacturing solutionAccording to the company, the EMU combines the XSPEE3D high-speed metal 3D printer with the SPEE3Dcell post-processing unit within two ruggedized containers, providing a fully transportable setup deployable by truck, ship, or aircraft.Capable of producing large, dense metal parts up to 40 kgs, this system operates in a wide range of materials, including Nickel Aluminium Bronze (NAB), copper, and stainless steel, meeting the durability and corrosion-resistance needs of maritime applications. Moreover, SPEE3Dcell complements the 3D printer with dual heat treatment furnaces, a CNC mill, and testing tools, ensuring seamless on-site processing and quality control.Army soldier removes finished heat-treated Clutch Slave Cylinder from SPEE3Dcell furnace. Photo via SPEE3D.Utilizing SPEE3Ds patented cold spray additive manufacturing (CSAM) process, the EMU binds metal powder into dense, high-strength parts at speeds of up to 100 gms per minute, eliminating traditional casting delays.With NAB as a durable and corrosion-resistant material, SPEE3Ds EMU can produce a 15-kilogram (33-pound) propeller housing in just 4.5 hours, with heat treatment and machining completed within an additional 20 hours. In under 24 hours, maritime operators have a ready-to-use part, providing a rapid alternative to traditional casting methods.Army soldier in CNC and tooling area of the SPEE3Dcell for newly finished Clutch Slave Cylinder. Photo via SPEE3D.SPEE3Ds results in defense trialsSPEE3Ds EMU has undergone extensive testing and successful deployments across multiple defense forces, demonstrating its adaptability and reliability in diverse environments.In the US, the EMU was used during the Rim of the Pacific (RIMPAC) 2024 exercise with the U.S. Department of Defense (DoD), where it provided on-demand part production capabilities in remote settings, showcasing a significant reduction in equipment downtime and logistical costs associated with traditional supply chains.Elsewhere in the UK, the British Army tested the EMU during the AM Village exercise, validating its use in rugged field conditions and highlighting the systems potential for supporting extended operations by eliminating reliance on distant manufacturing facilities.Army soldier reviewing GWagon Alternator Shield print from XSPEE3D. Photo via SPEE3D.Defense forces in Ukraine and Japan also integrated the EMU into their operations, where the technology proved essential for maintaining readiness under various operational demands.For Ukraine, the ability to produce critical replacement parts directly in the field reduced the need for complex logistics, while Japans defense forces benefited from the EMUs rapid production capabilities, which helped address urgent repair needs in maritime settings.Each of these trials underscored the EMUs unique advantage in producing critical components on-site, allowing defense organizations to maintain operational readiness and minimize downtime.Catch up on all the news from Formnext 2024.Voting is now open for the 2024 3D Printing Industry Awards.Want to share insights on key industry trends and the future of 3D printing? Register now to be included in the 2025 3D Printing Industry Executive Survey.What 3D printing trends do the industry leaders anticipate this year?What does the Future of 3D printing hold for the next 10 years?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows EMU in the bush SPEE3Dcell (left) and XSPEE3D (right). Photo via SPEE3D.

Researchers from Ritsumeikan University and the University of Science and Technology Beijing, have developed an advanced edge-highlighting method aimed at enhancing the clarity of visualized 3D scanned objects.Led by Professor Satoshi Tanaka and involving key team members Ms. Yuri Yamada, Dr. Satoshi Takatori, and Prof. Liang Li, the groups innovative approach addresses common visualization issues by separately emphasizing sharp and soft edges in complex point cloud data, overcoming limitations seen in traditional methods. Published in Remote Sensing, these findings promise clearer representations of intricate 3D objects, particularly useful for preserving and studying cultural artifacts.Explaining the researchs broader significance, Prof. Tanaka notes, Our 3D edge extraction approach is not merely an improvement but rather an extended technique that captures areas not covered by traditional methods. For archaeologists and historians, this tool opens new possibilities for specialized visual analysis of cultural heritage objects. For the general public, it offers a deeper understanding of historical cultural sites, serving as a technology for enhancing exhibitions in museums and art galleries.Dual 3D edge extraction for 3D scanned point cloud data of the cave of the Zuigan-ji Buddhism temple in Miyagi Prefecture, Japan. Image via Ritsumeikan University.Advancing cultural heritage visualization through enhanced 3D scansWith the rapid advancements in 3D scanning, especially through photogrammetry and laser scanning, researchers can now produce accurate digital representations of complex objects, including cultural artifacts, as detailed point cloud data. These scans allow for an in-depth analysis of structural details but can present challenges in visualization, as traditional edge-highlighting methods often produce excessive lines that reduce visual clarity.To address these challenges, the team developed a dual-edge highlighting approach. This dual-edge extraction technique uses separate thresholds to distinguish sharp edges from softer, rounded ones.Sharper edges are identified through high-curvature zones, while soft edges, essential in rounded or subtler contours, are represented with a secondary threshold. By applying distinct visualization techniques to each, the team captures a fuller range of details without the clutter or thickness that can occur when soft edges are visualized as wide bands.Opacity color gradation further enhances visualization by introducing a color and transparency gradient within soft edges, creating a halo effect that naturally distinguishes front and background edges. Depth perception is thus markedly improved, allowing intricate internal structures to be observed more clearly.To achieve this efficient rendering, the team used stochastic point-based rendering (SPBR), a technique that enables real-time visualization without the intensive depth sorting typically required in 3D processing.In testing, the technique was applied to high-value cultural heritage sites, including Japans Tamaki Shinto Shrine and Indonesias Borobudur Temple.Compared to traditional edge-highlighting, the dual-edge method provided enhanced visual clarity, accurately representing both exterior and interior structures without increasing computation times. The halo effect and edge-thinning significantly clarified intricate details, proving essential for preserving cultural heritage objects.Interactive rendering speeds ensure the techniques functionality for real-time exploration, supporting applications like see-through visualization. Rather than relying on standard transparency, this method uses edge clarity to bring internal structures into view without losing visual depth, a significant improvement in comprehensibility.Future enhancements will focus on refining threshold-setting processes and expanding color gradation pathways to further detail subtle features.Plans to incorporate machine learning into this technique aim to combine 3D restorations with information from sharp and soft edges, particularly beneficial in digitally reconstructing artifacts recorded in 2D formats.This new visualization approach opens a valuable pathway in 3D scanning applications, offering researchers sharper tools for digital preservation, analysis, and exploration of cultural heritage with unprecedented clarity and depth.Dual 3D edge extraction for 3D scanned point clouds of wall reliefs in the Borobudur Temple, a UNESCO Worlds Cultural Heritage, in Indonesia. Image via Ritsumeikan University.Novel 3D scanning approaches for cultural preservationOver the years, various developments have been reported in the 3D scanning for cultural preservation, highlighting the technologys potential. Back in 2022, Ukrainian activists began using 3D scanning to digitally preserve cultural heritage sites endangered by Russian military actions.Through the Backup Ukraine initiative, around 6,000 volunteers used the Polycam app to capture 3D models of monuments and historical sites, safeguarding them against potential destruction. Launched by co-creator Tao Thomsen in partnership with UNESCO and Blue Shield Denmark, the initiative quickly expanded as volunteers documented war damage across Ukraine. UNESCO reported significant destruction to religious and historical sites, underscoring the urgent need for digital preservation to protect Ukraines cultural legacy.Previously in 2018, In 2018, Google collaborated with CyArk, a nonprofit dedicated to preserving historical sites at risk from conflict or natural disasters, to launch the Open Heritage project on Google Arts & Culture.Through CyArks 3D laser scanning expertise, this project generates highly detailed models of cultural landmarks, accessible via Googles platform. Using advanced techniques like LiDAR and photogrammetry, CyArk achieves millimeter-level precision, supporting future restoration efforts. As Google Arts & Cultures first venture into 3D heritage sites, Open Heritage also provides model data for developers interested in creating immersive and educational experiences around these digital artifacts.Voting is now open for the2024 3D Printing Industry Awards.Want to share insights on key industry trends and the future of 3D printing? Register now to be included in the2025 3D Printing Industry Executive Survey.What 3D printing trends do the industry leaders anticipate this year?What does the Future of 3D printing hold for the next 10 years?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows dual 3D edge extraction for 3D scanned point cloud data of the cave of the Zuigan-ji Buddhism temple in Miyagi Prefecture, Japan. Image via Ritsumeikan University.Ada ShaikhnagWith a background in journalism, Ada has a keen interest in frontier technology and its application in the wider world. Ada reports on aspects of 3D printing ranging from aerospace and automotive to medical and dental.

Aridditive, a Barcelona-based startup specializing in 3D printing of precast concrete, has successfully closed a 500,000 Pre-Seed funding round, led by BeAble Capital with participation from Suma Capital. The company, which spun off from the Universitat Politcnica de Catalunya (UPC) and CIM UPC, aims to drive digitalization, automation, and sustainability within the construction sector. With this fresh investment and additional support from ACCIs Startup Capital, Aridditive plans to advance its concrete 3D printing technology, promising to transform traditional construction processes.Founded on over a decade of research, Aridditives mission is to accelerate concrete productions shift toward digital processes that optimize every stage of building. Its unique 3D printing technology produces digital twins of precast components, fully automating production while minimizing material waste and energy consumption. With its new funding, the company aims to launch proof-of-concept trials by the end of 2024, with plans for a market debut at a prominent event in spring 2025.Aridditive founders : Roger Uceda & Arnau Cumelles. Photo via Aridditive.Roger Uceda, CEO of Aridditive, credits this milestone to the solid support from UPC and their investment partners. This funding round enables us to take decisive steps in validating our technology and advancing our mission to digitalize and make the construction sector more sustainable, he remarked. Co-founder Arnau Cumelles noted that these developments would showcase the companys potential to redefine precast concrete manufacturing in 2025.With a specialization in early-stage Deep Science investments, BeAble Capital is recognized for bringing cutting-edge industrial technologies from the lab to commercial viability. This latest investment aligns with the firms strategic focus on transformative technologies. Partner Alberto Daz expressed confidence in Aridditives potential: A pioneering technology in 3D printing of concrete, Aridditive is scalable and capable of redefining a key industry like construction, with significant benefits for sustainability and efficiency.Suma Capital, known for prioritizing sustainable investments, regards Aridditives approach as an opportunity to drive an eco-conscious shift in construction practices. Partner Josep Miquel Torregrosa emphasized Sumas commitment to projects that enhance environmental impact. He sees Aridditives technology as a bridge toward efficient, low-impact construction models.Aridditive Logo. Photo via Aridditive.Sustainable Advances in Concrete 3D PrintingThe construction industry faces pressure to innovate amid concerns over concretes environmental footprint. A recent study from ETH Zurich introduced Impact Printing, a new robotic construction technique using Earth-based materials like sand and clay to create structures without cement. Designed as an alternative to traditional concrete methods, this approach reduces CO emissions by using local, recyclable materials and minimizes the need for cement, which is responsible for nearly 8% of global emissions.Simultaneously, researchers at the University of Virginia (UVA) have explored the use of graphene-enhanced concrete to improve strength and sustainability in 3D printed construction. By incorporating graphene nanoplatelets, UVAs team found that the modified concrete achieves a 23% increase in compressive strength and a 31% reduction in greenhouse gas emissions compared to conventional mixtures. These developments underscore a broader shift toward sustainable building materials, positioning Aridditives innovations within an industry moving away from emissions-intensive practices.This visualisation shows layers of graphene used for membranes. Image via University of Manchester.Your voice matters in the 2024 3D Printing Industry Awards. Vote Now!What will the future of 3D printing look like?Which recent trends are driving the 3D printing industry, as highlighted by experts?Subscribe to the 3D Printing Industry newsletter to stay updated with the latest news and insights.Stay connected with the latest in 3D printing by following us on Twitter and Facebook, and dont forget to subscribe to the 3D Printing Industry YouTube channel for more exclusive content.Featured image shows Aridditives Logo. Photo via Aridditive.

Endless Industries GmbH, an advanced manufacturing firm based in Berlin, will unveil its latest medium-scale continuous fiber 3D printer, the Endless ONE, at Formnext 2024. Targeting sectors with demanding structural needs such as aerospace, automotive, and medical, the machine employs continuous carbon fiber printing to produce lightweight, high-strength components with a high degree of customization.Unlike conventional polymer or metal powder-based 3D printing, continuous fiber technology integrates uninterrupted carbon fibers directly into the printed structure. This process delivers significant mechanical durability suited for applications where strength-to-weight ratios are crucial. The printers 600 mm 400 mm 440 mm build volume and open-material compatibility further support industrial applications requiring a high degree of adaptability in part design.Endless ONE medium-scale continuous fiber 3D printer. Photo via Endless Industries.Stephan Krber, CEO of Endless Industries, emphasized the strategic significance of the Endless ONEs launch. Our goal is to demonstrate how continuous fiber 3D printing can meet the structural demands of various industries efficiently, Krber stated. He further explained that the company aims to make large-scale 3D printing more accessible by focusing on technologies combining high performance and adaptability.The company will demonstrate two critical applications at Formnext. One use case lies in orthotic manufacturing, where technicians can produce custom lightweight orthoses tailored to patient needs. Current orthotic production methods struggle to balance strength with weight due to high material costs and manufacturing complexity. The new printers continuous fiber capabilities allow efficient production of durable orthoses, enhancing cost-effectiveness and personalization in patient care.Another application involves tooling for high-pressure composite manufacturing environments. Molds for composite parts, typically manufactured from costly metal or composite materials, must withstand high autoclave temperatures and pressures. Endless Industries device allows for 3D printed tooling that meets these demands while reducing cost and production time, positioning it as a practical alternative for sectors like aerospace that depend on high-performance tooling.Formnext 2024 attendees can view the printer in action at Booth 11.1 D31 and discuss its industrial applications with Endless Industries representatives.Carbon spring 3D printed using Endless One. Photo via Endless Industries.Industry Developments at Formnext 2024Formnext 2024 will feature several advancements in 3D printing technology from other industry players. South Korean company InssTek will present its MX-Lab 3D printer, designed for precise alloy research and aerospace manufacturing. The MX-Lab features six independently controlled powder feeders and a Ytterbium Fiber Laser operating between 300 W and 500 W, facilitating in-situ alloying and material research. With a build volume of 150 mm 150 mm 150 mm and a compact footprint, the MX-Lab supports rigorous testing and development of multi-material aerospace components, such as rocket nozzles.French manufacturer Lynxter will introduce the S300X FIL11 | FIL11, a high-speed dual-extruder 3D printer designed for industrial thermoplastics. The S300X boasts an acceleration of 10,000 mm/s and an extrusion capacity of 24 mm/s, making it one of the fastest material extrusion (MEX) machines available. It supports a range of high-performance materials, including PEKK and TPE/TPU, and features an industrial-grade HEPA H14 and active carbon filtration system to mitigate harmful emissions during printing. Lynxters printer is engineered for high productivity and material versatility, catering to industries that require robust and high-quality parts.Duplication mode on Lynxters new S300X FIL11 | FIL11 3D printer. Photo vis Lynxter.Your voice matters in the 2024 3D Printing Industry Awards. Vote Now!What will the future of 3D printing look like?Which recent trends are driving the 3D printing industry, as highlighted by experts?Subscribe to the 3D Printing Industry newsletter to stay updated with the latest news and insights.Stay connected with the latest in 3D printing by following us on Twitter and Facebook, and dont forget to subscribe to the 3D Printing Industry YouTube channel for more exclusive content.Featured images showcase the Endless ONE medium-scale continuous fiber 3D printer and a Carbon spring 3D printed using Endless One. Photos via Endless Industries.

Formnext is getting closer, I asked event organisers Mesago a few questions about what attendees can expect.All the news from Formnext 2024.What are the highlights attendees can expect from Formnext 2024?Formnext 2024, taking place from 19-22 November in Frankfurt, promises to be an exciting event for additive manufacturing professionals and enthusiasts. The additive manufacturing industry remains optimistic in autumn 2024, despite economic challenges. According to a VDMA survey, revenues are stable, with 65% of companies expecting domestic growth and 58% anticipating export growth. At the moment companies are cautious about investments due to the strained economic situation, the geopolitical situation and the transformation in which many companies currently find themselves. Even in economically challenging times, Formnext in Frankfurt, with around 860 exhibitors and 55,000 square metres of exhibition space, is again the outstanding platform for the global elite of additive manufacturing.Here are some key highlights attendees can expect on the showfloor:Comprehensive stage programFormnext will again feature discussions on current and future applications, technologies, and trends in the AM and manufacturing industry across three stages. Key topics include sustainability, medical and dental technology, aviation and aerospace, and automation, and many more.Discover3Dprinting seminars will offer valuable orientation for beginners each morning on the Application stage and 4 Deep Dives will delve into 4 major AM topics.The Pitchnext event will give young companies the opportunity to present themselves to potential investors and partners on Tuesday on the Industry Stage, while being available for further discussions at the Start-up Area.Showcases and events VDMA will present a showcase AM4Industry highlighting valuable AM applications in mechanical engineering The BE-AM symposium on 20 November and the BE-AM showcase will demonstrate advanced developments in AM for the construction industry The AM Innovation and Standards Summit will bring together industry leaders to discuss the latest innovations and standardization efforts one day prior to Formnext on 18 November. The Career Day will provide insights into job opportunities in the AM industry on Thursday, 21 November. New Award Concept with 6 categories Service Provider MarketplaceWhat new technologies or products will be showcased at Formnext this year?The around 860 exhibitors at Formnext 2024 present many innovations, especially in the field of material development. New high-performance polymers and metal alloys offer solutions for extreme applications. The use of artificial intelligence and machine learning to optimize production processes will also be increasingly addressed. Hybrid processes that combine additive and subtractive manufacturing help to increase efficiency. Sustainability remains a key issue with developments aimed at recycled materials and energy-efficient printing processes. These advances show how 3D printing continues to establish itself as a technology and create new opportunities for various industries. And especially in economically uncertain times, AM solutions also offer economic advantages in competition.Do you see any trends in the industry this year?AM is seeing increased adoption across critical sectors like aerospace, healthcare, automotive, and consumer goods. The technology is moving beyond prototyping into end-use part production. The industry is moving towards increased automation and precise process control, integrating advanced software systems to streamline production and ensure quality. Additionally, AM is increasingly integrating with other digital technologies like artificial intelligence, machine learning and augmented reality to enhance design processes, tracking, and supply chain management. Theres a focus on improving the speed, efficiency, and productivity of AM processes. These trends indicate that the AM industry is rapidly evolving, with a focus on expanding applications, improving efficiency, and integrating with other advanced technologies to drive innovation in manufacturing.What is new for this years show?Partner Country: AustraliaAustralia, this years partner country, will showcase its strong AM community and globally successful companies. This partnership offers exciting insights into the innovative power of this fascinating country.Formnext AwardsFormnext is putting exceptional talents and ideas from the world of Additive Manufacturing in the spotlight with its new awards format. This year, for the first time, the Formnext Awards will be presented across six different categories, including young innovative companies, sustainable business ideas, and pioneering technologies.How can attendees and exhibitors optimise their time in Frankfurt?To optimize your visit to Formnext 2024, consider the following strategies:Plan Ahead: review the exhibitor list and floor plan in advance to identify key companies and technologies you want to see. Use the Formnext Navigator app to create a personalized schedule and map out your route through the exhibition halls. Check the agenda for the 3 stages and add presentations to your agenda that align with your interests. Especially, events like the News, Morning talks, Pitchnext Event for startups and the panel discussions on important industry topics can provide valuable insights in a relatively short amount of time.How do you think artificial intelligence and machine learning will influence additive manufacturing in the future?Artificial intelligence and machine learning will significantly enhance additive manufacturing by optimizing processes through real-time parameter adjustments and predictive maintenance to reduce downtime. They will improve quality control by enabling real-time defect detection and proactive management during printing. AI will facilitate generative design and topology optimization, allowing for more efficient and innovative product designs. In material development, machine learning will accelerate the discovery of new materials by predicting their properties and matching them to specific AM processes. Furthermore, AI will streamline simulations, making them faster and more accurate. It will also optimize supply chains through better demand forecasting and decision-making in distributed manufacturing. Finally, AI and machine learning will enable automated customization, allowing for efficient mass production of tailored products. Overall, these technologies will make AM processes more efficient, adaptable, and capable of producing complex designs.How do you think the event contributes to the growth of the additive manufacturing industry?Formnext significantly contributes to the growth of the additive manufacturing industry by showcasing cutting-edge innovations and new technologies from leading companies. It facilitates knowledge exchange through discussions on current trends and applications, enhancing industry learning. By attracting the largest global crowd in AM, Formnext offers extensive networking opportunities, connecting professionals and fostering collaborations that drive growth. By supporting start-ups through initiatives like the Formnext Start-up or Rookie Award, it introduces fresh ideas and innovations into the market. Finally, as a global event, Formnext provides international exposure for companies, helping to expand markets and accelerate global adoption of AM technologies.What aspects of Formnext do you find most valuablenetworking, product showcases, workshops, etc.?All of these aspects of Formnext are very relevant, but visitors may prioritize them differently depending on their focus. Nevertheless, exhibitions are the best way to get in touch.Want to share insights on key industry trends and the future of 3D printing? Register now to be included in the2025 3D Printing Industry Executive Survey.What3D printing trendsdo the industry leaders anticipate this year?What does theFuture of 3D printinghold for the next 10 years?To stay up to date with the latest 3D printing news, dont forget to subscribe to the3D Printing Industry newsletteror follow us onTwitter, or like our page onFacebook.While youre here, why not subscribe to ourYoutubechannel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows Formnext at Messe Frankfurt. Photo by Michael Petch.Michael PetchMichael Petch is the editor-in-chief at 3DPI and the author of several books on 3D printing. He is a regular keynote speaker at technology conferences where he has delivered presentations such as 3D printing with graphene and ceramics and the use of technology to enhance food security. Michael is most interested in the science behind emerging technology and the accompanying economic and social implications.

In alliance with IPEX Technologies, JuggerBot 3D has introduced the Tradesman Series P3-44 ASTRA, a large-format additive manufacturing (LFAM) system designed specifically to manage the challenges of polyvinyl chloride (PVC) processing in industrial contexts.Equipped with pellet-fed extrusion technology, this system is developed to enhance the scope of industrial 3D printing opening up new approaches for creating PVC-based components and end-use parts. Valued for properties like chemical resistance, flame retardancy, and mechanical strength, PVC is produced globally at rates exceeding 50 million tons per year, according to the company.Despite these advantages, AM has seen limited application of PVC due to the need for strict fume management and specific material handling controls. As a result, Juggerbots P3-44 ASTRA directly addresses these requirements through advanced process controls and robust safety systems, prioritizing both operator safety and equipment protection while ensuring environmental care.This project represents an important step forward in additive manufacturing for industrial materials, said Brian Zellers, Product Development Manager at JuggerBot 3D. We take pride in proclaiming that we can process a wide array of performance thermoplastics, including PVC. By advancing preexistent process controls in our base P3-44, weve developed a system that offers safety and performance, enabling operators to leverage PVCs material benefits through reliable 3D printing technology.Tradesman Series P3-44 Astra model. Photo via Juggerbot 3D.Advanced safety and fume control for reliable PVC processingIncorporating JuggerBot 3Ds expertise in material testing and control processes, the ASTRA model is based on the Tradesman Series P3-44.It includes corrosion-resistant components and an enhanced fume extraction system precisely positioned at the point of print deposition, maintaining the structural integrity and core features of the original unit. Such adaptations allow it to handle the distinct needs of PVC, making it effective in scenarios where consistent processing and protection against fumes are essential.Designed with advanced safety protocols, the P3-44 ASTRA utilizes corrosion-resistant materials that not only prolong the systems life but also ensure steady control over PVC processing. Additional hardware has been integrated to prevent corrosion and regulate extrusion temperatures accurately.To manage the release of volatile organic compounds (VOCs) during production, sealing has been added to keep fumes within controlled areas, while the dual-stage extraction system actively captures emissions throughout the printing cycle. Chamber access remains restricted until emissions clear, helping to protect operators from premature exposure.Industries requiring materials with PVCs durability and chemical stability, such as those producing body molds, ducting systems, and medical enclosures, are ideal sectors for the P3-44 ASTRA.By supporting high-demand environments where material performance is critical, the system enables these industries to benefit from the unique properties of PVC within additive manufacturing.Tradesman Series P3-44 Astra pipe comparison. Image via Juggerbot 3D.Technical specifications and pricingInterested customers can request a quote from Juggerbot to learn about the ASTRA models price.Build Volume36 x 48 x 48 in (914 x 1219 x 1219 mm)Machine Footprint73 x 125 x 101 in (1854 x 3175 x 2565 mm)Machine Weight4,400 lbs (1,996 kg)SafetyMachine Access Sensors, Lockout/Tagout on PowerPower Requirements Printer208V / 100A / 60Hz / 3Ph w/Neutral and GroundPower Requirements Dryer208V / 30A / 60Hz / 3Ph w/Neutral and GroundAir RequirementsMin 95psi, 4CFMExtruder ThroughputUp to 15 lbs/hr (6.8 kg/hr)Max Nozzle Diameter 0.24 in (6 mm)Max Extruder Temperature752F (400C)Max Platen Temperature248F (120C)Max Chamber Temperature203F (95C)Dryer Capacity100-150 lbs (45 68 kgs)Travel Speed (XY)Up to 19.7 in/sec (500 mm/sec)Suggested Layer Height0.030 0.089 in (0.75 2.25 mm)ConnectivityUSB, Wi-Fi, EthernetOperating SystemWindows 10Machine ControlJuggerBot 3D Control CenterTool Path GenerationORNL Slicer 2Remote Login ControlPre-installedAdditive Manufacturing ProcessFused Granulate Fabrication / Pellet-fed 3D PrintingVoting is now open for the2024 3D Printing Industry Awards.Want to share insights on key industry trends and the future of 3D printing? Register now to be included in the2025 3D Printing Industry Executive Survey.What 3D printing trends do the industry leaders anticipate this year?What does the Future of 3D printing hold for the next 10 years?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows the Tradesman Series P3-44 Astra model. Photo via Juggerbot 3D.Ada ShaikhnagWith a background in journalism, Ada has a keen interest in frontier technology and its application in the wider world. Ada reports on aspects of 3D printing ranging from aerospace and automotive to medical and dental.

A recent advance in bioprinting from the Collins BioMicrosystems Laboratory at the University of Melbourne could significantly reshape tissue engineering. Researchers at the lab, led by biomedical engineer David Collins, have introduced a new 3D bioprinting approach called Dynamic Interface Printing (DIP). Unlike traditional methods that slowly build tissue layer by layer, DIP employs acoustic waves to guide cells into precise configurations, producing complex human tissues in secondsa process previously hindered by speed and structural limitations. This breakthrough offers the potential for customized, high-fidelity tissue structures with applications across regenerative medicine and disease modeling. The approach can reportedly achieve 3D printing speeds around 350 times faster than those of traditional bioprinters, reducing the chances of cell damage while maintaining high structural accuracy.Most current bioprinters rely on layer-by-layer construction, which often compromises cell viability due to prolonged exposure times and complex post-processing steps. Once printed, tissue structures typically require delicate handling to avoid damage, which can be difficult when transferring the constructs to lab plates for imaging. DIP, however, addresses these issues by using acoustic waves to position cells at a much faster rate, allowing structures to form directly onto lab plates without additional handling. This innovation protects cell cultures and enables greater customization for various tissue types, from brain tissue to cartilage.Close-up of the DIP System in Action. Photo via University of Melbourne.David Collins, head of the Collins BioMicrosystems Laboratory, explains, Current 3D bioprinters depend on cells aligning naturally without guidance, which presents significant limitations. Using DIP, cells are guided by soundwaves that vibrate microscopic bubbles in specific directions, enabling precise cell placement and eliminating many of the risks associated with conventional bioprinting. Advantages of Dynamic Interface Printing: Versatility and EfficiencyThe DIP process is distinct for its capacity to handle opaque materials and its compatibility with a range of biomaterials without the need for complex optical systems. For instance, DIP can print directly onto lab plates, thereby avoiding steps that may compromise cell viability. This feature not only enhances the integrity of the printed structures but also improves scalability for research and medical applications. Additionally, the acoustic modulation aspect of DIP creates an environment where cells experience minimal mechanical stress, preserving their function and viabilityan essential factor for building effective tissue models.Beyond preserving cell integrity, the process allows for unique biofabrication capabilities, including the creation of intricate multi-material structures and functional components. Acoustic waves within the DIP framework can create hydrodynamic fields, enabling precise 3D particle patterning that proves beneficial in assembling cell-laden constructs. By sidestepping the limitations of traditional volumetric printing, DIP achieves a degree of detail and functionality that broadens its applications in tissue engineering.With the potential to produce patient-specific tissue models rapidly, DIP may soon revolutionize research and personalized healthcare. Researchers at the Collins BioMicrosystems Laboratory are already investigating enhancements for the platform, such as refined control over acoustic fields for even more precise cell arrangements. In the future, DIP could allow medical facilities to bioprint hundreds of miniature tissue models from a patients own cells, boosting the possibilities in diagnostics, drug testing, and regenerative medicine.Illustration of the Dynamic Interface Printing (DIP) Process. Photo via University of Melbourne.Innovations in BioprintingRecent bioprinting developments aim to improve tissue fabrication by more closely mimicking natural cellular environments. Ronawks Bio-Blocks, for instance, create cellular conditions that allow cells to grow in three-dimensional forms. By replicating tissue conditions, Bio-Blocks enhance cell viability and function, enabling insights into cellular processes like protein production and cell signaling, which are crucial for developing new biological therapies.Additionally, BIO INXs collaboration with Readily3D has introduced volumetric 3D printing methods focused on precision and efficiency. Their READYGEL INX bioink uses low-light dose printing to create cell-compatible structures rapidly and with high resolution, offering an optimized solution for fabricating complex biological models while minimizing cell stress. These advances reflect a shift toward biofabrication systems that support viable, detailed tissue structures for research and medical applications.Bio-Blocks allow researchers to observe how a tissue-mimetic environment impacts processes like cell proliferation, extracellular vesicle (EV), and protein production. Image via B9Creations.Your voice matters in the 2024 3D Printing Industry Awards. Vote Now!What will the future of 3D printing look like?Which recent trends are driving the 3D printing industry, as highlighted by experts?Subscribe to the 3D Printing Industry newsletter to stay updated with the latest news and insights.Stay connected with the latest in 3D printing by following us on Twitter and Facebook, and dont forget to subscribe to the 3D Printing Industry YouTube channel for more exclusive content.Featured Images showcase A close-up of the DIP System in Action and an illustration of the Dynamic Interface Printing (DIP) Process. Photo via University of Melbourne.

As a critical component of additive manufacturing, Large-Scale High-Speed SLA Technology maintains a prominent position in the field of vat photopolymerization 3D printing for productive and precision production purposes.In todays increasingly competitive market, characterized by saturation and ambiguous growth trajectories, we seek to understand the true value of large-scale SLA 3D printing, its applications focus, and its future prospects.UnionTech, a company deeply committed to continuous innovation in SLA 3D printing, focuses on problem-oriented research and development, guided by practical insights from the frontline. We aim to deliver intelligent, high-quality, and cost-effective professional-grade SLA solutions across various industries, including manufacturing, molding, and direct production of end-user components.In this webinar, we welcome Stanley Leung, Sr. Director of Sales, APAC, UnionTech. Stanley will explore the transformative advantages of UnionTechs proven SLA technology, emphasizing product lines, applications, material options, and notable user cases from VIP customers.What to expect during the webinar An overview of UnionTechs materials and technology, highlighting their turnkey advantages. The benefits of large-scale SLA 3D printing and its value proposition for targeted application groups. An exclusive look at use cases across sectors such as tire molding, automotive, cultural construction, architecture, and more. Live Q&A session. 100 free expo passes for Formnext 2024 will be available for attendees!Register now.Michael PetchMichael Petch is the editor-in-chief at 3DPI and the author of several books on 3D printing. He is a regular keynote speaker at technology conferences where he has delivered presentations such as 3D printing with graphene and ceramics and the use of technology to enhance food security. Michael is most interested in the science behind emerging technology and the accompanying economic and social implications.

AM Efficiency, a Swedish company specializing in post-processing solutions for additive manufacturing, has introduced UNPIT, an automated machine designed for entry-level Selective Laser Sintering (SLS) 3D printers. Making its debut at Formnext 2024 in Frankfurt this November, the new machine automates key stages of post-processingunpacking, depowdering, cleaning, and material recoveryand is capable of reclaiming up to 100% of unused powder. This feature marks a significant advancement in reducing material waste and lowering operational costs for small and medium-sized enterprises (SMEs) engaged in 3D printing.Compatible with popular SLS printers from brands like Sinterit, Sintratec, and Formlabs, UNPIT integrates seamlessly into existing workflows. Users simply place their printed part cakes into the machine, which then completes the entire post-processing sequence without further intervention. This automation minimizes manual labor, reduces the cost per part, and enhances overall production efficiency.The new AM Efficiency UNPIT. Photo via AM Efficiency. The development of the new system involved collaboration with Siemens, leveraging their expertise in automation and digitalization to enhance the machines capabilities. This partnership was crucial in achieving the high level of automation and efficiency that UNPIT offers, ensuring that the machine meets the rigorous demands of modern additive manufacturing processes.We developed UNPIT to address the bottlenecks in the post-processing phase of SLS 3D printing, said Casper Rosn, CEO of AM Efficiency. By automating these steps, companies can focus more on their core activities and innovation, rather than being bogged down by time-consuming manual tasks.Shipments are scheduled to begin in early 2025, following its official launch at Formnext 2024. AM Efficiency anticipates that the machine will be well-received by entry-level SLS users seeking to optimize their post-processing workflows and reduce material costs.UNPIT Logo. Image via AM Efficiency. Industry Moves Towards Automated Post-ProcessingThe introduction of UNPIT aligns with a broader trend in additive manufacturing towards automation. Rivelin Robotics, a UK-based firm specializing in post-processing for metal 3D printed parts, is leading a government-funded project known as Project CAMPFIRE to deliver automated finishing for aerospace components, orthopedic implants, and gas turbine parts. Collaborating with companies like Attenborough Medical and GKN Aerospace, Rivelins Netshape Robots use 3D vision and force control algorithms to minimize human input in post-processing tasks.Similarly, Additive Manufacturing Technologies (AMT) recently launched the PostPro DPX, a depowdering system aimed at the non-industrial 3D printing market. Priced at 15,995, the DPX complements desktop 3D printers from brands such as Formlabs and Sinterit. The system offers automated depowdering, a compact design, and advanced filtration, catering to industries like dental, jewelry, and prototyping that require efficient post-processing solutions.The PostPro DPX depowdering system. Image via AMT.Your voice matters in the 2024 3D Printing Industry Awards. Vote Now!What will the future of 3D printing look like?Which recent trends are driving the 3D printing industry, as highlighted by experts?Subscribe to the 3D Printing Industry newsletter to stay updated with the latest news and insights.Stay connected with the latest in 3D printing by following us on Twitter and Facebook, and dont forget to subscribe to the 3D Printing Industry YouTube channel for more exclusive content.Featured images showcase The new AM Efficiency UNPIT and UNPIT Logo. Photos via AM Efficiency.

As voting in the 3D Printing Industry Awards continues, we profile the enterprises at the forefront of 3D printing technology and the related ecosystem.Onome Scott-Emuakpo is the founder of Hyphen Innovations, nominated for 3D Printing Industry Start-up of the Year 2024.Hyphen Innovations is tackling the challenge of making parts better and more efficient, a goal that involves addressing intricate R&D issues such as enhancing material data accuracy, optimizing part designs for durability and performance, and speeding up the production of next-generation components in a cost-effective manner. This work is crucial for advancing industries that rely on cutting-edge engineering, from Aerospace and Defense to new and promising markets like golf equipment, where Hyphens innovative vibration suppression technology, The i-DAMP Method, offers game-changing potential.Onome Scott-Emuakpor. Photo via Hyphen InnovationsWhat problem are you solving, and why is it important?Onome Scott-Emuakpo: At a high level, Hyphen simply wants to make parts better. This statement is packed with complex R&D challenges like getting faster and more accurate material data, designing parts that wont break and that function with precision, and manufacturing next generation parts in a faster, more affordable way.Who is your target market?Onome Scott-Emuakpo: Most of our R&D work is motivated by the Aerospace and Defense industries. But over the last year, weve seen how the physics of aerospace solutions translates to several other industries. Perhaps the market that is most exciting to us these days is golfing equipment, where the impact and shock phenomenon seem ideal for our vibration suppression technology: The i-DAMP Method.Also, our Accelerated Fatigue Testing Machine has garnered plenty of interest from alloy developers and AM process optimization researchers looking to get material property data in hours versus months, which supports faster iterations and faster innovation.Who are the founders and core team members, and what is their experience in this industry?Onome Scott-Emuakpo: When I started Hyphen, I knew I needed someone with similar technical experience as me: over 20 years of turbine engine structural integrity research. I also knew I needed someone with operational and project management experience to provide financial and logistical guardrails to our wild innovation ambitions. I could not have asked for better core team members than Phil and Aaron. Philip Johnson is our Laboratory Director, and Aaron Wearren is our Director of Operations. Between the three of us, we lead a team of six full-time and four part-time employees.What technical challenges have you encountered so far, and how did you overcome them?Onome Scott-Emuakpo: The biggest technical challenge we have encounters has been creating our accelerated fatigue testing machine. Our goal with inventing the testing machine was to take a fatigue testing system with over a million dollars in components and equipment and turn it into a tabletop system that was less than 10% in overall cost. Trying to reduce cost and size while also increasing cycling rate to be faster than standards required optimization of limited power and space, large force movement, and negligible system damping. We overcame the problem by partnering with electrodynamic and laser measurement companies, which allowed us to focus on designing the test for optimal size and force.Who do you consider to be the competition in this market? How does your proposition meet underserved needs or outperform?Onome Scott-Emuakpo: Hyphen focuses on R&D. We bring concepts to reality. From this sense, many companies could be considered our competitors. When it comes to designing lighter and damage resistant parts, companies like nTopology for lightweighting, Moog for vibration suppression, or LSP Technology for damage resistance can be considered competitors. On the fatigue side, MTS Systems Corporation, Zwick, or Shimadzu provide machines for testing as we do. However, what Hyphen Innovations brings to the table is so distinct from each of these companies that we could be deemed complimentary versus competitors. No other company provides an inherent design of parts that can suppress vibration, absorb shock and impact, and resist damage like Hyphen Innovations with the i-DAMP Method. Also, no other company provides a fatigue testing machine that runs on 110V powder, is 250 times faster than standard, and requires no system alignment or specimen tuning to operate. What we do is truly unique and is geared towards creating new industries versus competing in traditional markets.What milestones have you achieved, and what are your next major goals?Onome Scott-Emuakpo: Our key performance indicators this year was to secure defense contracts with multiple agencies in the DoD, achieve service agreements with up to five new customers, and finalize the invention of our accelerated fatigue testing machine to be ready for service and leasing. We have achieved all of our goals this year already. Our goals next year are to double our full-time manpower by the end of the year, secure a partnership agreement with a production corporation capable of taking our accelerated fatigue testing machine to mass production, and demonstrate The i-DAMP Method capability in a consumer-ready golf club.Want to share insights on key industry trends and the future of 3D printing? Register now to be included in the 2025 3D Printing Industry Executive Survey.What 3D printing trends do the industry leaders anticipate this year?What does the Future of 3D printing hold for the next 10 years?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Michael PetchMichael Petch is the editor-in-chief at 3DPI and the author of several books on 3D printing. He is a regular keynote speaker at technology conferences where he has delivered presentations such as 3D printing with graphene and ceramics and the use of technology to enhance food security. Michael is most interested in the science behind emerging technology and the accompanying economic and social implications.

German research organization Fraunhofer Institute for Laser Technology ILT will showcase its new 3D printing beam shaping technology at Formnext 2024.Working with the Chair of Technology of Optical Systems (TOS) at RWTH Aachen University, the new platform, the Fraunhofer team is developing a test system for investigating complex laser beam profiles.This platform can create customized beam profiles for laser powder bed fusion (LPBF) 3D printing, enhancing part quality, process stability and productivity, while minimizing material waste.Fraunhofer ILTs new system uses Liquid Crystal on Silicon Spatial Light Modulators (LCoS-SLMs) to selectively bend the phase front of the laser beam during 3D printing. It can reportedly achieve more complex profiles than the basic ring and rectangular shapes achieved in previous research. This will allow researchers to investigate almost any beam profile used in LPBF. The complex profiles can then be matched with specific industrial 3D printing applications to unlock optimal results and address production demands.We can optimize the LPBF process in a targeted manner, explained Marvin Kippels, a PhD student in the Laser Powder Bed Fusion Department at Fraunhofer ILT. He noted that the new platform will enable less material evaporation, reduce splatter formation, improve melt pool dynamics, smoothen melt track surfaces, and enhance process efficiency.The new LPBF beam-shaping system, currently under construction, will be presented for the first time later this month at Formnext 2024, located in Hall 11.0, booth D31.Marvin Kippels, a doctoral student in the Laser Powder Bed Fusion Department at Fraunhofer ILT. Photo via Fraunhofer ILT.What is laser beam shaping?Laser powers of 300 to 400 watts are used in many LPBF 3D printing processes. The standard Gaussian profile of these lasers presents challenges for industrial applications where quality, efficiency and reliability are key.Philipp Kohlwes, the Head of L-PBF at Fraunhofer IAPT, previously told 3D Printing Industry that the high power concentration of Gaussian lasers creates uneven energy distribution with too much energy in the middle. This can cause local overheating, unwanted material evaporation, and process instability, leading to spatter and pores which damage part quality. These issues limit the scalability of LPBF 3D printing, restricting the maximum laser power which can be used for most materials.According to Kippels, one way to overcome this is through the use of several lasers and optical systems in parallel. However, the costs scale at least proportionally to the number of systems installed, he stated. Additionally, these systems cannot always be used homogeneously, limiting their scalability for industrial applications.To overcome these challenges, Fraunhofer IAPT is investigating laser beam shaping to increase the productivity of single lasers which can also be used in multi-beam 3D printers. In this process, the lasers Gaussian profile is manipulated into different shapes before sintering the metal powder. These shapes can facilitate even energy distributions, translating to more energy in the melt pool. Kohlwes claims this homogeneity can increase metal 3D printing productivity by up to 2.5 times, and improve process stability by 40%.Previous studies have demonstrated that simple beam shapes like rings, rectangles, or a combination of the two can enhance part quality and process speed. However, the creation of more complex beam shapes remains largely unexplored due to limitations in the existing technology.Fraunhofer IAPTs new platform reportedly overcomes these limitations, representing a new step for more complex shapes that can be customized to meet production needs.The potential value of this capability was heralded by Kohlwes during last years interview. The better the laser beam profile is matched to the respective application, the better the energy input and the associated process stability, he emphasized. Similarly, Kippels explained that There is no one perfect beam shape; every application has its own requirements.Redistribution of the laser beam intensity during propagation after reflection at a phase mask of an LCoS-SLM. The initial distribution is on the left and the target distribution on the right. Image via Fraunhofer ILT.Fraunhofers new LPBF beam-shaping platformThe teams new platform leverages LCoS-SLMs to unlock virtually any laser beam profile for LPBF 3D printing. With a maximum laser power of 2 kW, the test system can also assess beam shapes at high power levels, allowing the ideal profile to be matched for specific applications.Fraunhofer ILTs new laser beam shaping platform. Photo via Fraunhofer ILT.According to the Fraunhofer researchers, previous studies in beam shaping have not been based on an in-depth understanding of the underlying process mechanism. This has sometimes created contradictory literature on the subject.Therefore, a more fundamental understanding of processes is needed before researchers can effectively determine laser characteristics, like melt track geometry. To achieve this, beam shapes need to be optimized for specific applications before being adopted by manufacturers. Fraunhofer IAPTs new platform reportedly allows customers and project partners to access its flexibility for researching laser beam shaping to optimize LPBF 3D printing.We are still at the very beginning, but we can already see the enormous potential that beam shaping can offer for the LPBF process, added Kippels. Thanks to our flexible beam shaping, we can find the ideal distribution for each process, the best process parameters for the task in question.Novel laser beam profile created using Fraunhofer ILTs beam shaping platform. Image via Fraunhofer ILT.Advancing laser beam shaping 3D printingGiven its notable advantages for industrial metal 3D printing, beam shaping capabilities are being developed and commercialized by several players in the research and LPBF 3D printing spheres. Semiconductor and fiber laser specialist nLight is one such company. It agreed to supply Munich-based 3D printer manufacturer EOS with its AFX programmable beam-shaping lasers earlier this year.The joint strategic cooperation made the lasers available on EOSs metal 3D printers, while also implementing other complementary laser-based technologies to enhance their light engines for industrial applications. nLights AFX laser technology had previously been made available on metal 3D printers from AMCM, an EOS Group company.Elsewhere, Equispheres and Aconity3D used laser beam-shaping 3D printing to achieve build rates nearly nine times higher than industry norms. Equispheres NExP-1 aluminum powder was used with Aconity3Ds AconityMIDI+ LPBF 3D printer to unlock speeds exceeding 430 cm3/hr for a single laser.The system was modified to employ a PG YLR 3000/1000-AM laser with beam-shaping capabilities. By using a shaped beam over a zoomed Gaussian profile, the team reduced overheating and mitigated spatter formation during high-speed 3D printing.Who are the leaders in additive manufacturing? Vote now in the 2024 3D Printing Industry Awards!Want to share insights on key industry trends and the future 3D printing? Register now to be included in the 2025 3D Printing Industry Executive Survey.What does the future of 3D printing hold?What near-term 3D printing trends have been highlighted by industry experts?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on Twitter, like our Facebook page, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image shows Fraunhofer ILTs new laser beam-shaping platform. Photo via Fraunhofer ILT.

Researchers at New York University (NYU) have engineered a 3D printed model that recreates the nutrient-deprived conditions fostering cancer spread, or metastasis. Published in Life Science Alliance, this breakthrough model enables the direct observation of metastatic behavior in real-time, providing researchers with unprecedented insights into a critical stage in cancer progression often hidden in live patients and traditional models.Design and implementation of a metabolic microenvironment chamber for 3D cultures. Photo via NYU.Metastasisthe movement of cancer cells from the primary site to other organsaccounts for most cancer-related fatalities. While advancements in cancer treatment have improved overall prognoses, metastasis presents persistent challenges. NYUs 3D microenvironment chamber, known as 3MIC, uses live microscopy to capture how cancer cells acquire metastatic traits within oxygen-deprived, low-nutrient zones deep within tumors. Carlos Carmona-Fontaine, an associate professor at NYU and the studys lead author, highlights this step as a critical frontier in cancer research. Witnessing the transition of a tumor cell to a metastatic state could be transformative, he noted, underscoring the difficulty of observing such events in conventional models.Using precisely engineered geometry, 3MIC illuminates cancers behavior in extreme conditions, where resources are scarce and traditional treatments often fail. Carmona-Fontaines team noted that established therapies like Taxol, effective under normal conditions, showed limited efficacy in targeting cancer cells deprived of nutrients and oxygen. This discovery suggests that the diminished response to drugs in metastatic cancers may result from cellular adaptations rather than reduced drug access.Time-lapse of Cancer Cell Behavior Under Different Conditions. Photo via NYU.Developments in 3D Printed Tumor ResearchIn 2023,CELLINK collaborated with Carcinotech to advance cancer drug development using 3D printed tumor models. This partnership focuses on developing and commercializing protocols for biofabricating 3D printed tumor models using various cancer cell lines. By leveraging CELLINKs BIO CELLX system, the collaboration aims to enhance the accuracy and speed of drug testing processes, thereby reducing development costs and improving research outcomes. The protocols developed are designed to incorporate a physiologically representative ratio of five key cell types relevant to each cancer type, ensuring that the models accurately reflect the tumor microenvironment.Additionally, researchers at Tel Aviv University developed a 3D printed glioblastoma model using patient-derived cells to create personalized tumor environments. This model represents the first fully functioning 3D replica of a glioblastoma tumor, including the surrounding tissues that influence its development. By enabling the creation of 100 tiny tumors from a single patient sample, the model facilitates the rapid screening of multiple drug combinations to identify the most effective treatments. Additionally, the TAU team used this technology to target specific protein mechanisms that contribute to immune system-mediated tumor spread, successfully delaying glioblastoma growth and inhibiting its progression.CELLINK BIO CELLX 3D biodispenser. Photo via CELLINK.Your voice matters in the 2024 3D Printing Industry Awards. Vote Now!What will the future of 3D printing look like?Which recent trends are driving the 3D printing industry, as highlighted by experts?Subscribe to the 3D Printing Industry newsletter to stay updated with the latest news and insights.Stay connected with the latest in 3D printing by following us on Twitter and Facebook, and dont forget to subscribe to the 3D Printing Industry YouTube channel for more exclusive content.Featured Images showcase the Design and implementation of a metabolic microenvironment chamber for 3D cultures and a Time-lapse of Cancer Cell Behavior Under Different Conditions. Photos via NYU.

Beth Le, a designer active on Printables, a platform for sharing 3D printing designs, has introduced the Beth Deck, a 3D printed gaming handheld that repurposes Frameworks 13-inch laptop mainboards. This project allows users to assemble a portable gaming device in approximately fifteen minutes without the need for soldering, offering a unique blend of modularity and customization in the handheld gaming market.The handheld gaming sector features a variety of designs, but many share similar internal components. Beth Les project stands out by enabling extensive personalization through the use of Frameworks versatile mainboards, the design supports any 13-inch mainboard from Framework, including models with Intel, AMD, and RISC-V processors. This compatibility ensures that users can upgrade their devices as new mainboards are released, enhancing the longevity and adaptability of the handheld system.Beth Deck Internals Exposed. Photo via Beth Le.Assembly involves ten 3D print parts and a comprehensive parts list, which includes screws, heat set inserts, a gaming controller, USB-C dongles, an 8-inch touchscreen, and various cables. The additional components cost around $150, excluding the Framework mainboard and 3D printing filament. Beth emphasizes the projects accessibility: The whole thing can be assembled in about 15 minutes and disassembled in less than 2 minutes with no soldering, and all non-printed parts can be purchased. This ease of assembly makes the handheld an attractive option for DIY enthusiasts seeking a customizable gaming experience.Integrating a Framework 13-inch mainboard and battery with a 3D printed shell, the handheld features an 8-inch 800p touchscreen and a repurposed mobile gaming controller. However, using laptop components introduces certain limitations. Overheating has been identified as a potential issue due to limited airflow, and the absence of fan controls typical in dedicated handhelds may impact performance. Beth plans to address these concerns in Revision 2 of the project, which will feature a thinner design, a custom PCB for controls, and improved speakers.The cost of high-end mainboards, such as the 7840U priced at $699, may also deter some users. Despite these challenges, the project is praised for its innovative use of modular components and the potential for future upgrades, aligning with sustainable practices by extending the lifespan of existing hardware.The Beth Deck (white) next to a Valve Steam Deck. Photo via Beth Le.Open-Source Innovations in 3D PrintingMrblindguardian, a blind Reddit user, pioneered an AI-based workflow that enables the design and 3D printing of custom models without visual input. Using ChatGPT to generate descriptive feedback and Luma AI to create initial designs from text inputs, Mrblindguardian successfully produced a one-winged dragon model on a Bambu Lab X1 3D printer. The process involved iterative refinements where ChatGPT provided descriptions of the 3D model based on screenshots from Luma AI, allowing Mrblindguardian to adjust the design accordingly. This method required collaboration with a sighted friend to verify the final model before printing.Similarly, Ken Pillonels development of 3D printed, open-source USB-C cases for AirPods. By providing a repairable case that adds USB-C functionality to older models, Pillonel addresses e-waste and supports the right-to-repair movement. His use of selective laser sintering (SLS) technology demonstrates how 3D printing can produce precise, functional components without the need for large-scale manufacturing resources.Upgrading a standard AirPods case with a 3D-printed USB-C module, offering a sustainable solution for Apples planned obsolescence. Photo via Exploring the Simulation.Your voice matters in the 2024 3D Printing Industry Awards. Vote Now!What will the future of 3D printing look like?Which recent trends are driving the 3D printing industry, as highlighted by experts?Subscribe to the 3D Printing Industry newsletter to stay updated with the latest news and insights.Stay connected with the latest in 3D printing by following us on Twitter and Facebook, and dont forget to subscribe to the 3D Printing Industry YouTube channel for more exclusive content.Featured images showcase the Beth Deck Internals Exposed and the Beth Deck next to a Valve Steam Deck. Photos via Beth Le.

Californian Renewable energy firm Sperra has received funding from the US and German governments to advance its 3D printed subsea pumped storage hydropower (SPSH) technology.The companys 3D printed concrete spheres sit on the sea floor and generate electricity by pumping water to power a turbine. The resulting energy can be stored underwater near cities and released when needed. This process does not rely on critical battery materials constrained by supply chains, offering a sustainable solution for local electricity generation for coastal cities.Sperra has been awarded a $4 million grant from the US Department of Energys Water Power Technologies Office to demonstrate the capabilities of its SPSH process. It will use the capital to design, fabricate, and test a 500 kW/600 kWh, 10-meter diameter energy storage unit off the coast of Southern California.The company is also collaborating with Fraunhofer IEE and Pleuger Industries in a parallel pump and turbine development project. This initiative recently received $3.7 million (3.4 million) from the German Ministry for Economic Affairs and Climate Action (BMWK).According to Sperra, these collaborative efforts will support the development of low-cost subsea energy storage capabilities to enhance electrical grid decarbonization. The company believes its SPSH technology will allow the US to exploit its approximately 75 terawatt-hours of unused offshore energy potential. This is more than twice that of on-shore closed-loop storage alternatives.This project is a major step forward to realizing the full potential of energy storage to decarbonise our electric grid, commented Jason Cotrell, CEO of Sperra. Subsea pumped storage hydropower with 3D printed concrete will accelerate the energy transition, employing local labour and using immediately available materials.Artistic rendering of an SPSH storage park, connected to a substation and floating offshore wind farm. Image via Sperra.3D printed subsea energy generatorsAccording to Sperra, long-duration energy storage supports the broader integration of renewable energy in the US. It reportedly improved grid reliability by locally providing energy on demand, reducing fossil fuel usage during peak demand. SPSH offers the ability to store sustainably generated electricity close to large coastal population centres.This technology is engineered to deliver the advantages of traditional pumped storage hydropower while sidestepping many of the challenges related to land-based systems. Each unit features an underwater motor pump housed within a pipe. To generate energy, a valve opens, allowing seawater to flow through the pipe and into the sphere. This flow reverses the pumps operation, turning it into a turbine that drives a motor to produce storable electricity.SPSH reportedly eliminates the need for critical battery materials like lithium, which often come with complex supply chain issues, as well as environmental and social impacts. Additionally, the modular spheres can be 3D printed close to the point of need with locally sourced concrete. This process builds on Prof. Horst Schmidt-Bcking, Dr. Gerhard Luther, and Fraunhofer IEEs Stored Energy in the Sea (StEnSea) technology, developed from 2013 to 2017.In the DOE-backed project, Sperra will 3D print the large-scale concrete spheres at its Long Beach facility using locally sourced concrete. This will reportedly reduce transportation emissions and mitigate the environmental impact of materials like steel.To scale its technology and commercialize SPSH for US wind energy applications, Sperra is working with research, engineering, and energy supply chain members. These include WSP USA, Purdue University, the National Renewable Energy Laboratory, Pleuger Industries GmbH, Fraunhofer IEE, and an advisory stakeholder panel.Pumped storage power plants are particularly suitable for storing electricity for several hours to a few days. However, their expansion potential is severely limited worldwide, explained Fraunhofer IEE Senior Project Manager Dr. Bernhard Ernst.According to Ernst, Transferring their functional principle to the seabed reportedly overcomes these challenges as the natural and ecological restrictions are far lower there. He added that locating these units on the ocean floor makes them more likely to be accepted by the local population.The project builds on R&D funding from the California Sustainable Energy Entrepreneur Development (CalSEED) program and the New York State Energy Research and Development Authority (NYSERDA).Looking ahead, Sperra will plan a grid-connected pilot demonstration. This will reportedly help to derisk SPSH technology and generate public and private funding to support more widespread deployments in the future.Fraunhofer IEEs Spherical Energy Storage field test with a three-meter sphere in Lake Constance. Photo via Fraunhofer IEE.Additive manufacturing enhances renewable energyAdditive manufacturing has experienced increased adoption within the energy sector, amid ongoing efforts to scale sustainable and renewable alternatives to fossil fuels.Earlier this year, it was announced that the US Department of Energy (DOE)s Oak Ridge National Laboratory (ORNL) is 3D printing hydropower dam components. The large metal runners rotate and convert the movement of water into electricity. Called Rapid RUNNERS, the project will receive $15 million from the DOE over three years.Currently, hydropower turbines are almost exclusively manufactured outside the United States. ORNL hopes its initiative will revitalize American manufacturing and re-shore clean energy production to the US.3D printing is set to reduce lead times for critical runner parts and accelerate growth in the energy manufacturing sector. This has the potential to transform forging and casting of large-scale metal components, explained Adam Stevens, an R&D staff member at ORNL and technical lead for the project.Elsewhere, Saudi Arabia-based 3D printing service provider National Additive Manufacturing & Innovation (NAMI) acquired 3D Systems 3D printers to localize energy supply chains. The 3D printers are being used to produce parts for the Saudi Electricity Company (SEC), bringing the production of critical energy parts closer to the point of need.According to 3D Systems, this deal will allow NAMI to capitalize on the $2.6 billion energy sector which is expected to grow to $17 billion by 2032.Who are the leaders in additive manufacturing? Vote now in the 2024 3D Printing Industry Awards!Want to share insights on industry trends and the future 3D printing? Register now to be included in the 2025 3D Printing Industry Executive Survey.What does the future of 3D printing hold?What near-term 3D printing trends have been highlighted by industry experts?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on Twitter, like our Facebook page, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image shows an artistic rendering of an SPSH storage park, connected to a substation and floating offshore wind farm. Image via Sperra.

Vienna-based food-tech company Revo Foods has partnered with Belgian plant-based food developer Paleo to develop more realistic 3D printed vegan salmon.The project has received 2.2 million in funding from the European Union-backed Eureka Eurostars programme. This capital will be used by Paleo to create a specially fermented Myoglobin protein, which will be added to Revo Foods 3D printed vegan salmon filet alternative: THE FILET Inspired by Salmon.Myoglobin is a heme protein essential to the taste and nutritional value of meat. While usually found in animal muscle tissue, it can be fermented and added to vegan alternatives to provide the taste, color, high-iron content, and aroma of the real thing.According to Revo Foods, 3D printing allows multiple materials to be integrated into the salmon filet to enhance meat-like properties. For instance, fats can be combined with protein components to create an authentic white stripe. The company also claims that its 3D printing process unlocks substantial sustainability advantages, saving up to 90% of fresh water and 75% of CO2 compared to conventional fish products.Revo Foods 3D printed vegan salmon filet. Image via Revo Foods. Revo Foods and Paleo optimize 3D printed salmonRevo Foods was founded out of a 2017 EU-based additive manufacturing research project led by a group of international students. The team developed an extrusion-based salmon 3D printing technology initially called Legendary Vish, it has since rebranded to Revo Foods and upscaled its production capabilities. Its 3D printed meat substitutes are now available in supermarkets and select restaurants.The companys products seek to address the significant environmental challenges currently facing the meat market. Revo Foods has attested that 90% of fish species are on the verge of exploitation, while 30% are being overfished.High toxin and microplastic levels in fish products are creating concerns that have catalyzed changing attitudes in the $400 billion fish market. Notably, many sellers and consumers are turning to meat-free alternatives. To address this growing demand, Revo Foods launched THE FILET in September last year. 3D printed on the companys Food Fabricator 3D printer, the mycoprotein-based salmon was the first 3D printed food to be sold in supermarkets.Revo Foods 3D printed salmon filet. Photo via Revo Foods. Now, with the new funding from Eureka Eurostars, Revo Foods 3D printed salmon filet is set for an upgrade. The two-year partnership with Paleo, which began in August 2024, will develop a new fermented Myoglobin to be added to the companys salmon recipe. Paelos fermentation process is completely free of animal use and delivers a protein that features no genetically modified organisms (GMO).The addition of Myoglobin is expected to make the vegan filets appearance, taste, texture, and iron and protein content more closely reflect real salmon, broadening its appeal to more customers.Fermented Myoglobin from Paleo. Photo via Revo Foods.3D printing meat-free alternativesWhile the industry is yet to witness a boom in 3D printed food, Revo Foods is not the only company targeting this application. Redefine Meat has also commercialized 3D printed vegan meat.The company launched its first product, Alt-Steak, back in 2020. Fabricated using its food 3D printers, this meat-free steak alternative is said to be 95% more sustainable than its farmed counterparts. It features Redefine Meats proprietary set of plant-based ingredients: Alt-Muscle, Alt-Fat, and Alt-Blood.The following year, the firm introduced a new range of 3D printed meat to restaurants and hotels in Israel. These plant-based offerings feature 3D-printed hamburgers, sausages, lamb kebabs, and ground beef. The range received praise from leading chefs, including Marco Pierre White and Michelin-starred Ron Blaauw.Elsewhere, SavorEat, an Israel-based 3D printed meat alternative producer, offers kosher gluten-free, vegan, and allergen-free pork patties. The product range includes vegan turkey hamburgers and meat-free beef burgers. According to Racheli Vizman, the companys CEO and co-founder, these 3D printed foods were developed for SavorEats primary market in the US.This launch followed the news in 2020 that the company had raised $13 million from an IPO on the Tel Aviv Stock Exchange. At floatation, the company was valued at $51.2 million. Based in Rehovot, SavorEat is reportedly driven by the need to support sustainability goals by reducing emissions and cutting waste. We aim to provide greater variety and customization, to empower the planet to eat differently, with more healthy and sustainable options to reduce ecological impact, explained Vizman.Who are the leaders in additive manufacturing? Vote now in the 2024 3D Printing Industry Awards!Want to share insights on key industry trends and the future 3D printing? Register now to be included in the 2025 3D Printing Industry Executive Survey.What does the future of 3D printing hold?What near-term 3D printing trends have been highlighted by industry experts?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on Twitter, like our Facebook page, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image shows Revo Foods 3D printed salmon filet. Photo via Revo Foods.

United Grinding Group, a Swiss manufacturer specializing in eroding, laser, and measuring machines, has signed an agreement to acquire GF Machining Solutions (GFMS), the machining division of Georg Fischer AG (GF). Valued between CHF 630 million and CHF 650 million, the transaction is expected to close in the first half of 2025, pending regulatory approvals. This strategic acquisition aims to strengthen United Grindings position in the ultra-precision machining market by expanding its product offerings and providing more comprehensive solutions to its global customer base.GF Machining Solutions specializes in high-precision manufacturing technologies, including milling, electric discharge machining (EDM), laser texturing, laser micromachining, and additive manufacturing. With approximately 3,500 employees across over 40 international locations, GFMS serves industries that demand meticulous component precision, such as aerospace, automotive, and medical devices.A notable aspect of GF Machining Solutions capabilities is its partnership with 3D Systems, which has produced the DMP Factory 350 serieshigh-performance metal 3D printers designed for scalable, high-precision production. Key models include the DMP Factory 350 and DMP Factory 350 Dual, both incorporating a low-oxygen vacuum chamber (below 25 ppm) for dense, high-quality parts, and an automated powder management system that enhances efficiency while reducing material waste.The acquisition allows Georg Fischer AG to focus entirely on its Water and Flow Solutions businessesGF Piping Systems and GF Building Flow Solutionsenhancing its strategic flexibility to pursue growth and investments in these areas. For United Grinding Group, the merger presents an opportunity to combine additive and subtractive manufacturing technologies, offering a more extensive suite of solutions. The integration is expected to foster innovation and expand the range of high-precision manufacturing services available to customers worldwide.The DMP Flex Factory 350. Photo via UNITED GRINDING Group.Strategic Consolidations in Additive ManufacturingThis month, Siemens announced a $10 billion acquisition of Altair Engineering Inc., a Michigan-based 3D design and simulation software developer. This deal aims to integrate Altairs computational and artificial intelligence expertise with Siemens Xcelerator platform, enhancing Siemens position as a leading technology firm. The acquisition is expected to increase Siemens digital business revenue by 8%, adding approximately 600 million to its 7.3 billion reported in FY 2023.Similarly, ASTRO America received federal approval for the Stifel North Atlantic AM-Forward Fund, a private equity initiative aimed at accelerating the adoption of additive manufacturing technologies among small businesses in the aerospace and defense sectors. Initial investors include Lockheed Martin, GE Aerospace, and ASTM International. The fund focuses on enhancing additive and advanced manufacturing capabilities within the domestic supply chain, addressing challenges such as access to capital, machine qualification processes, and workforce development.Siemens Munich-based corporate headquarters. Photo via Siemens.Your voice matters in the 2024 3D Printing Industry Awards. Vote Now!What will the future of 3D printing look like?Which recent trends are driving the 3D printing industry, as highlighted by experts?Subscribe to the 3D Printing Industry newsletter to stay updated with the latest news and insights.Stay connected with the latest in 3D printing by following us on Twitter and Facebook, and dont forget to subscribe to the 3D Printing Industry YouTube channel for more exclusive content.Featured images showcase the UNITED GRINDING group logo and The DMP Flex Factory 350. Photos via UNITED GRINDING Group.

Industrial manufacturing firm Siemens is set to acquire Michigan-based 3D design and simulation software developer Altair Engineering Inc., in a deal worth approximately $10 billion.Siemens CEO Roland Busch believes the acquisition strengthens the companys position as a leading technology firm and industrial software provider. He added that combining Altairs computational and artificial intelligence expertise with Siemens Xcelerator platform will create the worlds most complete AI-powered design and simulation portfolio.Through the acquisition, Siemens expects to achieve substantial revenue growth. The firm believes the transaction will increase its digital business revenue by 8%, adding around 600 million to the 7.3 billion reported by the digital business in FY 2023.Altair shareholders are set to receive $113 per share in the deal, which represents a 19% premium to Altairs unaffected closing price on October 21, 2024. The transaction is expected to be EPS (pre-PPA) accretive two years after the deal is closed.Acquiring Altair marks a significant milestone for Siemens. This strategic investment aligns with our commitment to accelerate the digital and sustainability transformations of our customers by combining the real and digital worlds, stated Busch. He called the deal a logical next step for the company, bolstering its efforts to democratize the benefits of data and AI for entire industries.The acquisition remains subject to customary conditions. Siemens expects to close the transaction within the second half of 2025.Siemens Munich-based corporate headquarters. Photo via Siemens.Siemens to acquire Altair in $10 billion dealThe acquisition, Siemens third-largest to date, will see the firm combine its products with Altairs software portfolio and provide Altair with its global footprint, industrial enterprise and customer base. This is expected to provide $500 million per year in the medium term, and over $1 billion per year in the long term. On a short-term basis, Siemens expects to achieve cost synergies which will translate to a $150 million EBITDA impact within two years.Siemens will fully finance the acquisition with cash from its existing resources and balance sheet. The cash proceeds generated from Siemens closed divestment of Innomotics will support its preemptive deleveraging. The company will also leverage its financial potential generated from the sales of shares in listed entities to support the transaction.Ralf P. Thomas, CFO of Siemens AG, called the deal a highly synergistic acquisition which underpins Siemens stringent capital allocation, balancing investments and shareholder returns on the basis of a strong balance sheet.James Scapa, Founder and CEO of Altair, argued that the deal combines two complementary leaders in the engineering software space. The acquisition aligns Altairs extensive portfolio in simulation, data science, and high-performance computing (HPC) with Siemens expertise in mechanical and electronic design automation (EDA). Siemens outstanding technology, strategic customer relationships, and honest, technical culture is an excellent fit for Altair to continue its journey driving innovation with computational intelligence, added Scapa.According to Siemens, this consolidation of complementary portfolios will enhance the companys Digital Twin to offer full-suite, physics-based, simulation capabilities as part of theSiemens Xcelerator. This AI-powered business platform is designed to support customers digital transformation.Altairs data science and AI-based simulation capabilities reportedly allow users to accelerate design iterations and cut time-to-market. Its data science capabilities are also expected to enhance Siemens industrial domain expertise in product lifecycle and manufacturing processes.Digital rendering of an aircraft engine being analysed using Altair software. Image via SiemensExpanding design and simulation softwareSiemens acquisition of Altair represents the second largest in the software space this year, with $369 billion recorded so far in 2024, according to a report from the Financial Times. The latest deal follows the news at the start of the year that US-based chip design software provider Synopsys acquired Ansys, a leading simulation software developer.Worth $35 billion, the cash-and-stock deal saw Ansys shareholders receive $197 in cash and 0.345 shares of Synopsys common stock for each share of Ansys. Following news of the transaction, Synopsys shares grew 3.8% to $513. Ansys shares, however, fell 4.8% to $329.86.Both companies stated that the combination will meet customer desire to fuse electronics and physics, addressing chipmaker demand to design larger appliances. The deal also sought to expand Synopsys reach to automotive, aviation, and industrial equipment manufacturers, with Ansys already possessing a strong presence within these industries.Elsewhere, designs and simulation developers have attracted investor funding to support the growth of their AI-powered tools. It was announced last year that London-based 3D printing software developer Ai Build has raised $8.5 million in a Series A funding round.This capital is being used to accelerate Ai Builds product roadmap and expand the reach of AI-powered software for 3D printing. The companys AiSync software uses AI and machine learning (ML) to optimize additive manufacturing tool paths and enhance quality control for industrial 3D printing applications.Similarly, California-based R&D software developer Albert Invent completed a $7.5 million seed funding round in June 2023. The companys key offering, called Albert, is a secure and collaborative end-to-end digital R&D platform. It leverages AI and ML to conduct experiment simulations and features a growing database of industry standards and over 50,000 commercially available materials. Albert used the funding to grow its digital tool and onboard more chemistry and materials science companies.Want to share insights on key industry trends and the future 3D printing? Register now to be included in the 2025 3D Printing Industry Executive Survey.What does the future of 3D printing hold?What near-term 3D printing trends have been highlighted by industry experts?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on Twitter, like our Facebook page, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image shows Siemens Munich-based corporate headquarters. Photo via Siemens.

South Korean industrial 3D printing solutions provider InssTek will showcase its material research and aerospace manufacturing solutions range at Formnext 2024 in Hall 12.0, Booth D98.Featured technologies include the MX-Lab 3D printer, designed for precise alloy research, and multi-material aerospace components, such as a rocket nozzle and nozzle extension that have undergone rigorous testing. Attendees at the tradeshow will have a chance to explore these technologies and gain insight into InssTeks work in additive manufacturing and metal 3D printing.The MX-lab 3D printer. Image via InssTek.MX-Lab 3D printer for material researchOne of the highlights of InssTeks display is the MX-Lab, a metal 3D printer tailored for material research with precise In-Situ Alloying capabilities using six independently controlled powder feeders. Operating with a Ytterbium Fiber Laser at 300 W, adjustable to 500 W, the printer is equipped with DMT Closed-Loop Control to maintain consistency in deposition. InssTeks MX-Lab OS supports compatibility and fine-tuned control over a wide range of material compositions.In Situ Alloying. Image via InssTek.MX-Labs build volume measures 150 x 150 x 150 mm with a fixed beam diameter. Designed to meet the demands of research settings, the compact system includes six powder feeders with a feed rate of up to 0.03 2 g/min, based on Ti-6Al-4V material. The printers size, at 680 x 684 x 835 mm and approximately 220 kg, makes it a practical addition to laboratories.Through its Clogged Vibration Method (CVM) system, the MX-Lab achieves a stable powder feed rate, broadening the feeding rate range and enhancing the systems durability. This technology is compatible with both gravity powder and gas-assisted direct powder supply, making it suitable for various DED applications. CVM technology is also available in standalone powder feeding models, such as PCM Multi/Single units, with a feed rate of up to 1520 g/min for materials like Ti-6Al-4V.With around 40 units in operation across more than 15 countries, MX-Lab is widely implemented in academic and research institutions, contributing to a growing number of publications on material research. Formnext attendees can explore case studies and watch live demonstrations at InssTeks booth.Research publications statistics featuring InssTeks technology. Image via InssTek.Multi-material aerospace components on displayIn addition to its 3D printer, InssTek will also showcase components developed for the aerospace sector, including a Multi-Material Rocket Nozzle and Nozzle Extension. Tested successfully, this Rocket Nozzle and Nozzle Extension completed 20-second and 60-second firing tests, respectively, with a combined 60-second firing test planned for next year.Built with a cooling channel of aluminum bronze (Cu alloy) with 1mm internal spacing and an outer wall of Inconel 625 (Ni alloy), the Rocket Nozzle demonstrates the versatility of multi-material design. The accompanying Nozzle Extension, constructed from C-103 (Nb alloy), showcases additional high-performance applications. This will be the first time both components are presented together at Formnext 2024, with video demonstrations of their testing available for viewing.DED Technology Zone: in-house innovationsInssTek will also introduce visitors to its DED Technology Zone, where the companys proprietary innovations are highlighted. Key technologies on display include the 5Axis-AM-CAM and LFM2 (Zoom Optics Module).The 5Axis-AM-CAM is a comprehensive 5-axis tool path generator that enables simultaneous 5-axis machining, addressing limitations in existing DED technology. Integrated within the 5Axis-AM-CAM, the MiXO Pro software supports precise tool path generation and simulation, essential for complex geometries and multi-material applications.Additionally, the LFM2 Automatic Zoom Optics allows for real-time adjustments to beam size ranging from 800 m to 2400 m, supporting various applications by offering flexibility between rough and smooth structures. Tests have shown that adjusting the beam size from spot diameter measurement (SDM) 800 m to 1600 m reduces deposition time by approximately 30%, making the LFM2 ideal for efficient builds, such as cooling channels and layered parts.Catch up on all the news from Formnext 2024.Voting is now open for the2024 3D Printing Industry Awards.Want to share insights on key industry trends and the future of 3D printing? Register now to be included in the 2025 3D Printing Industry Executive Survey.What 3D printing trends do the industry leaders anticipate this year?What does the Future of 3D printing hold for the next 10 years?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows the MX-lab 3D printer. Image via InssTek.Ada ShaikhnagWith a background in journalism, Ada has a keen interest in frontier technology and its application in the wider world. Ada reports on aspects of 3D printing ranging from aerospace and automotive to medical and dental.

The 3D Printing Industry Awards returns for another year to recognize the individuals and enterprises leading in additive manufacturing. To crown the winners, we are now searching for a new 3D printed trophy design through our Trophy Design Competition.The winning designer will receive an Original Prusa MK4S Kit worth 889 and an abundance of Prusameters. These can be exchanged for various products, such as 3D printing filament, T-shirts, vouchers, and Prusa 3D printer kits. The competition is being hosted on Prusa Researchs file-sharing and design community site Printables.Your design will be seen by the leaders of the 3D printing world heres your opportunity to impress the most influential people in additive manufacturing!Enter the design competition.Dr. Hans Langer, founder of EOS, and the 2019 3D Printing Industry trophy forOutstanding Contribution to 3D Printing. Photo via EOSWhat are we looking for?The winning trophy should, like the awards, celebrate 3D printing. What does this mean? Think about the geometric complexity enabled by 3D printing, the designs that are not possible with other technologies, and the lattice structures You dont have to include text in the designin fact, the trophy may look better without it!Past winners have avoided designs that replicate the traditional trophy shape. Instead, they draw inspiration from classical sculpture, architecture, themes of industrialization, the future, technology, or broader forward-looking ideas. This year, the trophy will be made using both metal and polymers; think about how a design can use both and how the parts might fit together. Design Brief for the 3DPI Awards TrophyThis years trophy will combine two separate sections produced using polymer SLS 3D printing and metal additive manufacturing. Designers should consider how to uniquely combine the separate plastic with metal parts into a trophy that showcases the unique capabilities of 3D printing.The 3D Printing Industry Awards celebrate the excellence of additive manufacturing across all applications, verticals, and materials. Therefore, entrants should AVOID Desktop or FDM 3D printer-themed designs like nozzles or mini-3D printers. A conventional-looking trophy has never won the competition, so think outside the box to win! We are grateful to our partners Desktop Metal, which will 3D print the metal insert using its metal binder jetting technology, and 3D printing service provider 3DPRINTUK, which will produce the polymer section using SLS.Voting for the 3D Printing Industry Awards is now open. Dont miss out, cast your vote today.Need more inspiration? Check out previous winners below.The first Trophy Design Competition winner was designed by Morgan Morey. Photo via 3D Printing Industry. Sruthi Venkateshs Triumph Spire won the 2018 edition of trophy design competition. Photo via 3D Printing Industry.Optim trophy by Ferran Snchez Monferrer for the 2019 3D Printing Industry Awards. Photo by 3D Printing Industry.3D Printing Industry Awards trophy design briefPast Trophy Design Competition winners have drawn inspiration from a range of sources, and have featured classical sculptures, architectural forms, and lattice structures. Entrants could consider algorithms, industrialization, engineering, geometric complexity, or other key industrial 3D printing themes.The trophy will consist of two parts. The main structure, 3D printed with polymer selective laser sintering (SLS), can measure between 75 x 75 x 75 mm and 125 x 125 x 125 mm. The secondary metal part or insert will be 3D printed using metal binder jet technology and must be no larger than 45 x 45 x 45 mm. The interplay between these two sections is essential, so designers should consider how SLS and metal AM can be combined to form a unique final design.Competitors are also encouraged to create an eye-catching trophy that celebrates the unique design capabilities of 3D printing. A trophy that is optimized for additive manufacturing and cannot be easily fabricated with conventional production processes will certainly stand out. Each Printables user can submit a maximum of five trophy designs.Specific design and technical considerations are outlined below:3D Printing TechnologiesPolymer SLS & Metal Binder JettingMinimum Feature Size0.75 mmMinimum Trophy Dimensions (SLS)75 x 75 x 75 mmMaximum Trophy Dimensions (SLS)125 x 125 x 125 mmSecondary Part Maximum Dimensions (Metal Binder Jet)45 x 45 x 45 mmMinimum Wall Thickness1.5 mmPossible FeaturesOverhangs, fine surface details, internal lattices and channels, print-in-place assemblies and moving partsFinishTrophy to be monochrome black and vapour blastedWho won the Trophy Design Competition previously?Last year, the 2023 3D Printing Industry Awards Trophy Design Competition was won by RWB Designs for their Tilted Hexagon trophy design. Uploaded to file-sharing and design community site Thangs, the trophy was 3D printed by 3DPRINTUK using SLS.RWB drew inspiration from the additive manufacturing space for their design, with each internal pillar having a unique shape and size. No two sets were identical, yet they all supported the trophy plaque.These pillars symbolize the combined efforts of numerous companies, individuals, and technologies that have contributed to the rapid growth and innovation of this field, RWB Designs told 3D Printing Industry. Although no two are identical, they have all played a significant role in the development of the industry. This design was ultimately selected as the winner as it best fitted the brief in terms of form, manufacturability, and beauty.The 2021 3D Printing Industry Awards Trophy Design Competition was won by James Novak. A 3D printing research fellow, designer and maker, Novaks design was 3D printed using two different materials and processes and featured internal details and a lattice structure.He sought to push the complexity of both parts and ensured that the trophy was designed for additive manufacturing, not possible to make any other way. He also wanted the connection between the two parts to be interesting and complex. To achieve this, the 3D Printing Industry Awards logo was used to connect the lower MJF part through the SLA part.For me, this was an opportunity to have some creative freedom and push some of the software tools that I dont normally get to do in my research work, added Novak.James Novaks winning trophy design for the 2021 3D Printing Industry Awards. Image via James Novak.Ferran Snchez Monferrer won the 2019 3D Printing Industry Awards trophy design competition. Then a Design for Additive Manufacturing student at Fundaci CIM-UPC, their Optim trophy design stood out thanks to its elegant design highlighting the possibilities and variability of 3D printing. According to Monferrer, it was designed to focus on the most classic features that can be seen in a functional piece designed with this technology. Therefore, it included a Voronoi diagram for the tower and a lattice in its interior.The 2019 Trophy Design Competition was won by Ferran Snchez Monferrer and his Optim design (pictured). Image via 3D Printing Industry. Want to share insights on key industry trends and the future 3D printing? Register now to be included in the 2025 3D Printing Industry Executive Survey.What does the future of 3D printing hold?What near-term 3D printing trends have been highlighted by industry experts?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on Twitter, like our Facebook page, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image shows a selection of designs for previous editions of the 3DPI Awards.

Korean Digital Light Processing (DLP) 3D printer manufacturer Carimas subsidiary carimatec is set to unveil its advanced 3D printing solutions at the upcoming Formnext 2024 tradeshow.carimatec was founded on April 2024 by Kwang-Min Lee, Vice President of Carima, to address the growing demand for 3D printing in industries such as dental, industrial, and consumer goods. The companys growth has been further supported by investment from FuturePlay, a leading deep-tech venture capital firm, led by CEO Jung-Hee Ryu.With a system more productive than any existing 3D printer, scaling dental and industrial manufacturingSupporting the dental industry in 2024, carimatec supplied five DM400 automated production systems to the largest clear aligner company in Korea. Previously relying on hundreds of desktop 3D printers, the manufacturer has streamlined its production, which now generates around 3,500 dental models per day. Each DM400 unit produces around 700 models daily, greatly increasing efficiency in the production of custom clear aligners.This DM400 with an automated post-processing system is capable of continuous 24-hour production. Photo via carimatec.Labor needs have been reduced from six operators to just one, thanks to the systems high accuracy and 24-hour production capabilities. Combining Dual 4K DLP & Seamless Boundary Align Technology with an automated post-processing system, the company has optimized production while maintaining high-quality standards. Additional systems have already been ordered, and they are expected to further enhance production capacity, says the company.In the industrial sector, a large mining solutions company in South Africa has adopted carimatecs ultra-fast X1 DLP 3D printer and has begun mass production of parts. carimatecs X1 printer, capable of printing at speeds of up to 50 cm/h (depending on materials and structure), enables on-site, immediate production and use of flame-retardant and high-strength components designed to enhance the safety of miners. The company plans to produce thousands of parts in the future.By incorporating this 3D printer, the company has successfully reduced production times while maintaining high-quality, customized parts, demonstrating the X1s value in mass production for industrial applications.Smoke sensor housing and industrial parts were printed on the CARIMA X1 using variousmaterials, including a flame-retardant material. Image via carimatec.Advanced solutions for diverse applicationsFor research and development purposes, the IMD-C DLP 3D printer offers versatility and precision. Its high light uniformity, exceeding 98%, guarantees consistent quality, while optional pixel sizes and layer thicknesses (ranging from 25m to 150m) provide flexibility for a wide range of applications. Whether in ceramics, electronics, bio/medical fields, or education, the IMD-C meets the needs of labs and specialized professionals by accommodating materials such as high-viscosity, heat-resistant, and ceramic resins.Various samples printed with a versatile ceramic 3D printer IMD-C. Image via carimatec.Beyond industrial applications, carimatec will also be showcasing the IML 3D printer.Compactly designed for convenient chairside use, this 3D printer can produce dental crowns and bridges with precision under 40m in just eight minutes. It appears 98% light uniformity, ensuring consistent print quality and a fast workflow. This printer offers dental and jewelry professionals a cost-effective and reliable solution for high-quality production.Dental orthodontics and Jewelry samples were printed on the IML. Image via carimatec.In addition to these offerings, carimatec plans on broadening its reach into sectors such as aerospace, defense, mobility, and disaster safety. By focusing on automating the mass production of specialized parts and utilizing high-performance materials, the company aims to make a significant contribution to these industries.Attendees at Formnext 2024 can explore carimatecs latest innovations firsthand by visiting Booth F49 in Hall 11.1. On display will be carimatecs advanced 3D printing automation solutions, tailored for customized mass production across industries such as dentistry and industrial manufacturing.Additionally, carimatec will partner with Tethon3D, a USA-based ceramic resin manufacturer, to present new developments in ceramic 3D printing.Catch up on all the news from Formnext 2024.Voting is now open for the2024 3D Printing Industry Awards.Want to share insights on key industry trends and the future of 3D printing? Register now to be included in the 2025 3D Printing Industry Executive Survey.What 3D printing trends do the industry leaders anticipate this year?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows various samples printed with a versatile ceramic 3D printer IMD-C. Image via carimatec.Ada ShaikhnagWith a background in journalism, Ada has a keen interest in frontier technology and its application in the wider world. Ada reports on aspects of 3D printing ranging from aerospace and automotive to medical and dental.

Advanced thermoplastic composites producer Xenia Materials is set to launch its latest high-performance filaments for Fused Deposition Modeling (FDM) / Fused Filament Fabrication (FFF) production at Formnext 2024.Following its initial preview at TCT3Sixty 2024, Xenias 3DF Materials division is introducing four new filament solutions, designed to meet diverse requirements in industries needing lightweight, structural, and sustainable, materials for additive manufacturing. Attendees at Formnext can find Xenias team in Hall 12.1 at Booth G48, where the new materials will be available for in-depth exploration.Xenias latest products highlight our expanding role in additive manufacturing, offering solutions that prioritize precision, lightweight design, and environmental consciousness. Formnext 2024 attendees will have the opportunity to engage directly with these new filaments from November 19 22, experiencing firsthand how our innovations support sustainable, adaptable, and durable manufacturing, said the company.Xenias 3DF Materials division logo. Image via Xenia Materials.Meeting demands for structural integrity and sustainabilityEstablished in 1995, the Italian company has developed expertise in high-performing thermoplastic polymers. Focused on creating composite materials for injection molding, Xenia has worked with clients across a range of sectors, including aerospace, agriculture, automotive, construction, consumer goods, sports, oil & gas, and transportation.Expanding on its experience in Fused Granulate Fabrication (FGF) applications, Xenia created this range of thermoplastic materials to address the complex needs of high-stress projects. Known for high stiffness and dimensional stability, these composites are suitable for applications where structural integrity is essential.Lightweight yet resilient, they maintain precision across temperatures with minimal thermal expansion, essential properties for the production of tooling composites for carbon fiber lamination. By combining mechanical performance with an eco-conscious approach, Xenia aims to meet industry demands for responsible manufacturing that doesnt compromise strength.This selection supports rapid prototyping, composite tooling, and production of precision parts across sectors seeking dependable yet versatile solutions.New 3DF filaments: XECARB SL 3DF 15% carbon fiber reinforced PA11In its latest lineup, the companys XECARB SL 3DF filament stands out as a PA11-based composite enhanced with 15% carbon fiber. Crafted with Xenias proprietary SuperLight technology, it achieves a 0.99 g/cm density, balancing lightness with strength.Derived from renewable castor oil, the 100% biobased PA11 offers strong chemical resistance, low moisture absorption, and high durability. Additionally, XECARB SL 3DF enables a 15% increase in tensile modulus and up to a 10% reduction in weight over standard PA11 composites, providing a lightweight yet high-performing option for demanding environments.XECARB SL 3DF PA-11 filament. Image via Xenia Materials.XELIGHT 3DF Ultralight PEBAFor weight-sensitive projects, XELIGHT 3DF, an ultralight filament based on PEBA, offers a density of just 0.87 g/cm. Combining flexibility and impact resistance with notable weight savings, this material achieves a 20% weight reduction compared to standard grades. Resilient even at low temperatures, this filament provides high impact strength, making it an ideal choice for applications where every gram counts, says the company.XECARB 45 3DF 10% carbon fiber reinforced PVDFAdditionally, Xenias XECARB 45 3DF filament delivers enhanced chemical resistance and structural strength through its modified Polyvinylidene Fluoride (PVDF) composition, reinforced with 10% carbon fiber.Carbon fiber-reinforced thermoplastic material. Image via Xenia Materials.Designed for challenging conditions, it withstands exposure to acids, bases, and solvents, while exhibiting UV resistance, flame retardance, and low permeability. Twice as conductive as standard PVDF, this materials heightened performance suits both electronic applications and outdoor use.XEGREEN 23 3DF 20% carbon fiber reinforced PETGIn response to a growing demand for sustainable manufacturing, Xenia introduces XEGREEN 23 3DF, a PETG-based composite made entirely from recycled materials and reinforced with 20% carbon fiber.Offering durability, low thermal expansion, and ductility, this filament supports applications requiring impact resistance and structural stability. Using recycled polymers, Xenia aims to address environmental concerns while delivering reliable performance, helping to reduce landfill waste and decrease reliance on virgin resources.Discover more about Xenias range of 3D printing materials by visiting Xenia Materials.Catch up on all the news fromFormnext 2024.Voting is now open for the 2024 3D Printing Industry Awards.Want to share insights on key industry trends and the future of 3D printing? Register now to be included in the2025 3D Printing Industry Executive Survey.What 3D printing trends do the industry leaders anticipate this year?What does the Future of 3D printing hold for the next 10 years?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows carbon fiber-reinforced thermoplastic material. Image via Xenia Materials.Ada ShaikhnagWith a background in journalism, Ada has a keen interest in frontier technology and its application in the wider world. Ada reports on aspects of 3D printing ranging from aerospace and automotive to medical and dental.

Voting is now open in the 2024 3D Printing Industry Awards.This wide-ranging survey of the 3D printing ecosystem is encouraging as a barometer. Nominations from the public and the expert committee were very strong this year. Leading indicators, such as the number of start-ups and nominations received in related categories, such as innovation, exceeded previous years.The 3DPI Awards, established in 2016, are highly regarded due to their rigorous evaluation processes, industry expertise, and ability to spotlight emerging technology and trends.The awards are community-driven, with nominations and voting involving the public and industry professionals, ensuring that the winners are chosen based on genuine impact and reputation within the community. The 3DPI Awards have a comprehensive scope, featuring categories that range from hardware and materials to applications in sectors like healthcare, aerospace, and automotive.The 3D Printing Industry Awards celebrate excellence in Additive Manufacturing. The nominees below can be considered the best of the best; reaching the shortlist is no simple task.The 2023 3D Printing Industry Awards Gala Dinner. Photo via 3D Printing Industry.Design the Trophy, win a Prusa Research 3D printerIn addition to the industrys acclaim and acknowledgment, winners of the 3D Printing Industry Awards receive a very special trophy. Every year, we run a design competition to create a unique 3D printed trophy. This year, Printables by Prusa Research is hosting the design competition. Our manufacturing partners are Desktop Metal and 3DPRINTUK. Enter now to see your design 3D printed in both metal and polymers and win an Original Prusa MK4S Kit.Call for new committee membersThe shortlists are compiled from public nominations and extensive insight from 3D printing experts. The expert committees meet several times yearly to discuss all aspects of the selection process. They are a fantastic opportunity to connect with others in the industry and discuss the latest AM technology. There are unparalleled networking opportunities, including a discussion forum for connecting with other experts.If youd like to join the 2025 3DPI Awards Expert Committee, please contact us here.Vote Now in the 3D Printing Industry AwardsThere are 19 categories in the 3DPI Awards, you can vote for the winner in all or some of the categories. Skip categories where you do not have insight. Additional details and the timeline can be found below the form. Please share this page with colleagues, contacts, and customers we encourage everyone to vote to ensure the results accurately represent the industry. You can also share and discuss on social media using the hashtag #3DPIAwards.HINT: open a new browser window to view the voting form and descriptions simultaneously. You can also open the form in a separate window if you wish.Nominees for the 2024 3D Printing Industry Awards3D Designer of the Year 2024The shortlist for the 2024 3D Printing Industry Awards 3D Designer of the Year is as follows.Andreas Vlahinos Optimized Heat Exchanger: The CTO at Advanced Engineering Solutions, Andreas Vlahinos stands out for his work in optimizing the design of heat exchangers through 3D printing. His innovative approach integrates advanced computational methods to create compact, high-efficiency structures, setting new standards in energy efficiency and sustainability.Anouk Wipprecht: A visionary at the forefront of fashion and technology, Anouk Wipprecht merges art and engineering through 3D printed interactive clothing. Her work redefines wearable tech, showcasing how additive manufacturing can push the boundaries of creative expression and functionality.Divergent 3D: Divergent 3D is transforming automotive manufacturing by implementing 3D printed components in car design and production. Their breakthrough approach to modular vehicle architecture reduces waste, increases efficiency, and sets new benchmarks for sustainability in automotive engineering.Fotis Mint: A master of digital sculpture and detailed 3D design, Fotis Mint is known for creating intricate, lifelike models that captivate enthusiasts in the gaming and figurine communities. His talent in translating creative concepts into highly detailed 3D printed pieces has gained widespread recognition.Huub Looze: A Biocirclair designer and co-founder of Omlab, Huub Loozes contributions to the field of 3D design focus on innovative product development with a strong emphasis on precision and quality. His skill in applying additive manufacturing techniques to complex mechanical designs impacts industrial applications.Metamorphic Manolis Papastavrou and Laurence Coles: This duo has gained recognition for their use of 3D printing in creating intricate, metamorphic structures. Using Design for Additive Manufacturing (DfAM), computational design, and simulation for projects including Quantum Technologies, Fusion Energy, Telecommunications, Medical Devices, and Wearables.Olaf Diegel, Professor of Additive Manufacturing at the University of Auckland: Olaf Diegel is renowned for his extensive expertise in the field, contributing to both educational and practical advancements in 3D design. His projects often feature highly functional and aesthetically appealing designs, influencing the next generation of additive manufacturing.Optisys Mass Customization for Printed RF Feeds: Optisys has revolutionized RF antenna production through 3D printing, enabling highly customized solutions at scale. Their innovative process streamlines design and manufacturing, significantly reducing lead times and enhancing performance for aerospace and defense applications.Siemens Energy Leveraging Computational Design with nTop & Ansys to Drive the Energy Transition: Siemens Energy has harnessed computational design and advanced simulation tools such as nTop and Ansys to create efficient, 3D-printed energy components. This strategic integration supports the shift toward more sustainable energy production, exemplifying the role of cutting-edge design in driving global energy transitions.Tatyana McFadden Paralympic Team and CRP USA: Tatyana McFaddens collaboration with CRP USA highlights the application of 3D printing in sports technology. Their work in developing lightweight, customized racing wheelchairs exemplifies the practical benefits of additive manufacturing in creating adaptive, high-performance sports equipment tailored for elite athletes.3D Scanning or Metrology CompanyThe shortlist for the 2024 3D Printing Industry Awards 3D Scanning or Metrology Company of the Year is as follows.Artec: Artec is a leader in 3D scanning solutions, offering versatile handheld and stationary scanners known for high precision and ease of use. Their technology is widely used in industries ranging from quality control to medical applications, enabling accurate digital replication of complex geometries.Creaform: Creaform specializes in portable 3D measurement solutions and engineering services. Their innovative scanners provide high accuracy and reliability for applications such as reverse engineering, product development, and metrology, serving industries like automotive, aerospace, and manufacturing.Direct Dimensions Inc.: Direct Dimensions Inc. provides comprehensive 3D scanning, imaging, and modeling services. They cater to various industries by delivering precise 3D data capture for reverse engineering, historical preservation, and industrial inspection, showcasing their adaptability and technical expertise.FARO: FARO is known for its advanced metrology and imaging solutions. Their 3D scanners and measurement technologies are utilized for large-scale manufacturing, construction, and quality assurance, ensuring precision in both design and execution.Go Engineer: Go Engineer supports industries by providing 3D scanning and metrology solutions alongside their expertise in product lifecycle management. Their offerings include training and support, enabling clients to integrate 3D scanning seamlessly into their processes for enhanced design and analysis.Hexagon Volume Graphics: Hexagon Volume Graphics specializes in industrial CT (computed tomography) software for 3D metrology and quality assurance. Their solutions allow users to visualize and inspect internal structures of complex components, aiding in comprehensive quality control and product verification.Keyence: Keyence offers cutting-edge 3D measurement equipment and inspection systems that provide high-resolution scanning capabilities. Their technology supports precision-based industries by delivering reliable data for product development, assembly verification, and quality control.Renishaw: Renishaw is known for its precision metrology equipment and innovative 3D scanning solutions. Their advanced systems are utilized in high-accuracy applications across sectors such as aerospace, automotive, and healthcare, enhancing productivity and ensuring quality.Shining3D: Shining3D is a global provider of 3D digitizing and metrology solutions, known for producing affordable yet high-performance 3D scanners. Their technology is accessible to a wide range of users, from educational institutions to professional engineers and designers.Shrunk 3D: Shrunk 3D offers unique services in personalized 3D scanning and miniature creation. Using portable scanning technology, they create detailed, custom 3D-printed figurines, providing a creative application of scanning technology in consumer and novelty markets.Academic, Research Team, or ProjectThe shortlist for the 2024 3D Printing Industry Awards Academic, Research Team, or Project of the Year is as follows.The ADAPT Center, Colorado School of Mines: The ADAPT Center focuses on advancing additive manufacturing through research in materials characterization, process optimization, and data analytics. Their work supports industries in achieving consistent and high-quality 3D printed components through improved understanding and application of material science.Birmingham University Moataz Attallah: Professor Moataz Attallah, Chair in Advanced Materials Processing at the University of Birmingham, holds a PhD in metallurgy and materials science (2007). With BSc and MSc degrees from AUC, Egypt, he was a research fellow at Manchester before joining Birmingham in 2010. His 20-year research in advanced manufacturing spans partnerships with major aerospace and technology organizations. He has secured 15M in grants, published 200+ papers, and holds five patents with an h-index of 47.Cranfield University and the WAAMMat consortium: Known for decades of innovation in large-scale metal additive manufacturing, the Cranfield University team and the WAAMMat consortium have published over 300 papers and supported more than 40 PhDs and 100 MSc theses. Their research in Wire Arc Additive Manufacturing (WAAM) has been pivotal for large-scale industrial applications.Design for Emerging and Nanoscale Manufacturing The Taylor Group at UC Berkeley: The Taylor group focuses on nanoscale and emerging manufacturing processes. Their interdisciplinary research combines 3D printing, material science, and mechanical engineering to create cutting-edge solutions at the micro and nanoscale, impacting fields from electronics to medical devices.DMRC Paderborn University: The Direct Manufacturing Research Center (DMRC) at Paderborn University conducts comprehensive research in additive manufacturing, focusing on industrial application and process optimization. Their collaborations with industry leaders enable the development of innovative solutions and contribute to the integration of AM technologies in production.Dr. Matthew Priddy & the Computational Mechanics & Materials Laboratory (CMML) at Mississippi State University: Dr. Matthew Priddy leads the CMML, which focuses on the computational modeling of additive manufacturing processes. Their research enhances the understanding of material behavior during printing, aiding in the development of more reliable and efficient AM methods.Harvard John A. Paulson School of Engineering and Applied Sciences (SEAS) and Wyss Institute for Biologically Inspired Engineering: This collaboration is known for pioneering work in biologically inspired 3D printing applications. Their research merges engineering with biology to create innovative, bio-compatible materials and structures that push the boundaries of medical and materials sciences.Mark Skylar-Scott Lab, Stanford University: The Mark Skylar-Scott Lab focuses on bioprinting and tissue engineering. Their work explores new techniques for fabricating complex biological tissues using 3D printing technologies, contributing to advances in regenerative medicine and personalized healthcare solutions.Singapore Centre for 3D Printing (SC3DP): SC3DP is a leading research institution dedicated to advancing 3D printing technology through applied research and industry partnerships. Their work spans aerospace, bioprinting, and construction, promoting innovation and contributing to Singapores position as a hub for additive manufacturing.Zachariah A. Page (ZAP) Lab at University of Texas at Austin: The ZAP Lab focuses on developing advanced photopolymerization techniques for 3D printing. Their research integrates chemistry and materials science to enable the production of high-performance, custom polymer structures for various applications, including healthcare and engineering.Aerospace, Space or Defence ApplicationThe 2024 Aerospace, Space or Defence Application 3D Printing Industry Awards shortlist is as follows.6K Supply Chain Security for Critical Metals: 6k focuses on ensuring the security and sustainability of critical metals for aerospace and defense applications through innovative additive manufacturing (AM) processes. Their technology recycles metal waste to create high-quality AM powders, supporting strategic supply chain stability for essential industries.AM Craft 3D printed aircraft interiors: AM Craft is a leading provider in the EMEA region for small-batch, 3D printed aircraft interior components, certified with EASA Form 1. The company boasts over a decade of experience and a robust network exceeding 60 3D printers. They offer a comprehensive range of services, from design consultation to on-demand manufacturing, specializing in complex, cost-efficient aerospace solutions with short lead times and MOQs as low as one unit.AMCM M8K System for the Next Generation of Heavy Launcher Engines: The AMCM M8K system is designed for producing large-scale components crucial for next-generation heavy launcher engines. This system supports the creation of intricate parts with high precision, enabling more efficient and powerful space propulsion systems.Lockheed Martin Mako Hypersonic Missile: Lockheed Martins Mako hypersonic missile program incorporates 3D printed components for enhanced performance and manufacturability. The use of additive manufacturing allows for reduced weight, increased complexity, and faster production timelines, contributing to advanced defense capabilities.NASA JPL (with REM Surface Engineering), PBF-LB/Ti-6Al-4V Crush Lattices for Mars Sample Return Mission: NASAs Jet Propulsion Laboratory (JPL), in collaboration with REM Surface Engineering, has developed PBF-LB printed Ti-6Al-4V crush lattices for Mars missions. These structures are crucial for ensuring shock absorption and structural integrity during sample collection and return, representing a significant advancement in space exploration technology.NASA MSFC (with Venus Aerospace and REM Surface Engineering), PBF-LB/GRCop-42 Rotating Detonating Rocket Engine: The Marshall Space Flight Center (MSFC) teamed up with Venus Aerospace and REM Surface Engineering to develop a PBF-LB-printed GRCop-42 rotating detonating rocket engine. This innovation showcases the potential of 3D printing to create high-performance, thermally robust propulsion components for space applications.Newport News Shipbuilding (NNS), PBF Cu-Ni Casting Replacement for Nuclear Submarine: Newport News Shipbuilding has pioneered the use of 3D-printed Cu-Ni components to replace traditional castings in nuclear submarines. This approach improves supply chain resilience, reduces lead times, and enhances material properties, supporting critical naval defense operations.Sintavia AM for the Next-Generation of Hypersonic Propulsion: Sintavia is at the forefront of using additive manufacturing to develop components for next-generation hypersonic propulsion systems. Their expertise in producing highly optimized, thermally resistant parts plays a key role in advancing the capabilities of high-speed defense systems.SpaceX Raptor 3 Massive Simplification of the Engine Using 3D Printing: SpaceXs Raptor 3 engine incorporates extensive use of 3D printing, resulting in a simplified design and faster production cycle. This approach reduces part count and increases the overall reliability and efficiency of the engine, demonstrating the transformative impact of additive manufacturing on space propulsion.Spee3D DEVCOM Trials: Spee3D has conducted successful trials with DEVCOM (U.S. Army Combat Capabilities Development Command) to demonstrate the potential of its high-speed 3D printing technology for producing field-ready metal parts. This capability offers significant strategic advantages in rapid manufacturing and supply chain agility for defense applications.Community Advocate of the YearThe 2024 3D Printing Industry Awards Community Advocate of the Year shortlist is as follows.Carl Diver, PrintCity, MMU: Carl Diver is a key advocate for 3D printing education and community engagement through PrintCity at Manchester Metropolitan University (MMU). He promotes knowledge-sharing and skill development in additive manufacturing, fostering collaboration between academia, industry, and local communities.Duann Scott, Director 3MF Consortium: As Director of the 3MF Consortium and organizer of the Computational Design Symposium Series, Duann Scott champions the development of open 3D printing standards to enhance interoperability and knowledge sharing. His work has helped streamline workflows and empower users with more efficient data formats in the additive manufacturing space.Fabian Alefeld, EOS: Fabian Alefeld is known for his active role in community building and knowledge dissemination within the additive manufacturing sector, including via the Additive Snack podcast. Through his work with EOS, he advocates for the adoption of industrial 3D printing and shares insights that benefit professionals and newcomers alike.Gil Lavi, 3D Alliances: Gil Lavi is dedicated to fostering partnerships and collaboration within the 3D printing industry as the head of 3D Alliances. His efforts focus on connecting businesses, service providers, and manufacturers to drive growth and innovation in the additive manufacturing ecosystem.Kimberly Gibson, America Makes Ecosystem Director: Kimberly Gibson is a strong advocate for the additive manufacturing community through her leadership at America Makes. Her role involves promoting collaboration across public and private sectors to strengthen the AM ecosystem, driving initiatives that support research, workforce development, and technological advancement.Mattia Mucci, TREDDY Srl: Mattia Mucci has played a significant role in advocating for the practical application of 3D printing technologies through his work with TREDDY Srl. He emphasizes knowledge sharing and the promotion of AM innovations within various industry sectors, contributing to the wider acceptance of 3D printing.Michael Pecota, NAVAIR AM IPT: Michael Pecota is known for his community-focused contributions within the 3D printing industry. His efforts often involve facilitating knowledge exchange and practical guidance to empower individuals and organizations to integrate additive manufacturing more effectively.Professor Paulo Bartolo, Singapore Centre for 3D Printing: Professor Paulo Bartolo is a leading figure in additive manufacturing education and research at the Singapore Centre for 3D Printing. He advocates for innovation in AM technologies and their application in biomedical engineering and other fields, bridging the gap between research and real-world solutions.Sarah Rimini, Ricoh 3D for Healthcare: Sarah Rimini is a dedicated advocate for the application of 3D printing in healthcare, working with Ricoh 3D to promote solutions that improve patient outcomes. Her focus on community engagement helps facilitate discussions on the potential and ethical considerations of AM in medical applications.Teula Bradshaw, Sanjay Mortimer Foundation: Teula Bradshaw plays a vital role in community advocacy through her work with the Sanjay Mortimer Foundation. The foundation aims to support education and access to 3D printing resources, continuing Mortimers legacy of fostering innovation and empowering aspiring engineers and makers.Company of the Year (Enterprise)The 2024 3D Printing Industry Awards Company of the Year (Enterprise) shortlist is as follows.Additive Industries: Additive Industries is recognized for its innovative metal additive manufacturing solutions tailored to industrial applications. Their focus on scalable and efficient 3D printing systems has made them a leader in supporting sectors like aerospace and automotive, enhancing production capabilities through advanced technology.Autodesk: Autodesk has made significant contributions to the 3D printing industry through its comprehensive design and manufacturing software, including Fusion 360. Their solutions facilitate seamless integration of design, simulation, and production processes, empowering enterprises to streamline workflows and develop complex, optimized products.Bright Laser Technologies: Bright Laser Technologies specializes in laser-based additive manufacturing solutions. Their expertise in powder bed fusion technologies and materials development has positioned them as an influential player in the field, catering to high-demand industries with precision and innovation.Farsoon: Farsoon is a prominent provider of industrial 3D printing systems, known for their high-speed and high-temperature capabilities. Their machines are utilized across various sectors, providing flexibility and cutting-edge solutions for complex manufacturing needs.HP: HP has set a strong precedent in the additive manufacturing market with its Multi Jet Fusion (MJF) technology. The companys approach focuses on high-volume, cost-effective 3D printing, enabling industries to produce functional, production-grade parts with enhanced speed and precision.Materialise: Materialise is a pioneer in 3D printing software and services, known for their solutions that support medical, aerospace, and manufacturing sectors. Their robust suite of tools and production capabilities make them a trusted partner for large-scale additive manufacturing projects.Meltio: Meltio has made a mark with its unique wire-laser metal 3D printing technology, offering versatile, hybrid manufacturing solutions. Their systems enable the seamless integration of additive processes into existing CNC equipment, broadening the accessibility of metal 3D printing for various industries.Nano Dimension: Nano Dimension is noted for its advancements in electronics additive manufacturing, particularly with its DragonFly 3D printer. Their technology supports the production of complex, multi-layered PCBs and components, catering to sectors requiring high precision and rapid prototyping. More recently the company has become a major driver of M&A.Nikon SLM Solutions AG: Nikons acquisition of SLM Solutions AG has bolstered their position in the additive manufacturing landscape, combining Nikons precision metrology expertise with SLMs advanced metal 3D printing technology. This collaboration aims to push forward innovations in industries such as aerospace and medical.Stratasys: Stratasys is a leading name in the 3D printing industry, offering a range of technologies including FDM, PolyJet, and P3 for various applications. Their solutions have been instrumental in advancing rapid prototyping, manufacturing, and design, making them a key enterprise in the adoption of 3D printing globally.Company of the Year (Personal)The 2024 3D Printing Industry Awards Company of the Year (Personal) shortlist is as follows.Bambu Lab: Bambu Lab is recognized for revolutionizing the personal 3D printing market with its high-speed, multi-material printers. Known for user-friendly design, Bambu Lab has made complex printing tasks accessible to hobbyists and professionals alike, pushing the boundaries of desktop 3D printing.CBD-Tech (Chitubox): CBD-Tech, the creator of Chitubox, provides a powerful slicer software that enhances the capabilities of resin 3D printing. Chituboxs intuitive interface and versatile features support precise and customizable print setups, making it a go-to tool for users seeking professional results from personal 3D printers.Creality 3D: Creality 3D is a significant player in the consumer 3D printing space, known for its wide range of affordable and reliable FDM printers. Their commitment to open-source principles and continuous innovation has made high-quality 3D printing more accessible to a global audience.E3D: E3D has earned a reputation as a leader in the development of 3D printer components, particularly with its high-performance extruders and hotends. Their commitment to enhancing print quality and enabling advanced printing capabilities supports both enthusiasts and the broader maker community.ELEGOO: ELEGOO is recognized for its high-quality resin 3D printers and accessories, making sophisticated 3D printing technology affordable for consumers. Their product lineup, including the popular Mars and Saturn series, has made a significant impact on the desktop resin printing market.LDO Motors: LDO Motors has made notable contributions by supporting small, open-source projects and helping them scale globally. Their reliable stepper motors and 3D printing components have enabled community-driven projects to reach a wider audience, fostering innovation in the personal 3D printing ecosystem.Lychee: Lychee is a powerful slicing software tailored for resin 3D printing, known for its user-friendly interface and comprehensive features. Its automatic part orientation, customizable supports, and detailed print analysis contribute to better results, catering to both beginners and seasoned users.Polymaker: Polymaker is known for producing high-quality 3D printing filaments with innovative material properties. Their commitment to research and development has expanded the range of applications for personal 3D printing, providing users with reliable and performance-enhancing filament solutions.Prusa Research: Prusa Research, led by Josef Prusa, has set the standard for open-source 3D printing with its popular Prusa i3 series. The company is celebrated for its reliable and community-supported printers, which continue to push the envelope in personal 3D printing innovation.Lulzbot: Lulzbot, a pioneer in open-source 3D printing, offers robust, reliable printers known for their modularity and ease of customization. Their dedication to open-source principles empowers users to modify and expand their machines, supporting a vibrant and collaborative maker community.Desktop FFF 3D Printer of the YearThe best 3D desktop printers of 2024, as nominated for the 3D Printing Industry Awards, are:Bambu Lab A1 & AMS: The Bambu Lab A1, paired with its Automatic Material System (AMS), offers advanced multi-material printing capabilities and automated filament management. Its designed for efficiency and reliability, appealing to users seeking high-quality prints with minimal intervention and enhanced productivity.Bambu Lab X1E: The X1E by Bambu Lab is known for its robust construction, high-speed capabilities, and precision. This model incorporates features like automated bed leveling and intelligent monitoring, making it a strong contender for professionals and enthusiasts aiming for high-performance desktop 3D printing.Creality K1C: The Creality K1C delivers exceptional speed and consistent performance in an accessible package. With improvements in cooling and motion systems, the K1C is suited for those looking for an affordable, reliable FFF printer that meets modern 3D printing demands.LDO Motors Positron V3.2: The Positron V3.2 by LDO Motors is noted for its innovative design that optimizes space and improves print stability. With community-driven enhancements, it offers versatility for experienced users seeking a customizable, high-quality 3D printing solution.Prusa Research MK4S: Prusa Researchs MK4S builds upon the success of the MK3 series, featuring enhanced automation, better print quality, and a new direct drive extruder. This model continues to offer reliability and ease of use, maintaining Prusas reputation as a leading choice for desktop FFF printing.Prusa Research XL: The Prusa Research XL is a large-format desktop printer that supports multi-tool head configurations and advanced auto-bed leveling. Its robust design and modular components make it suitable for users who need to tackle complex, large-scale 3D printing projects.Qidi Plus 4: The Qidi Plus 4 offers a combination of performance and ease of use, with dual extrusion and advanced filament compatibility. Known for its reliability and precision, this printer is aimed at hobbyists and professionals looking for a high-performance, mid-range solution.Ratrig VCore 4 (IDEX + Hybrid): The Ratrig VCore 4 is a customizable printer that features Independent Dual Extrusion (IDEX) capabilities, offering flexibility for multi-material and mirrored printing. Its hybrid build system appeals to makers who value adaptability and high customization.Sovol SV-08: The Sovol SV-08 is a desktop FFF printer that focuses on delivering value with features like direct drive extrusion and auto-leveling. It provides a user-friendly experience for both newcomers and seasoned users, ensuring high-quality prints with ease.Ultimaker Factor 4: The Ultimaker Factor 4 showcases industry-level precision and reliability in a desktop format. It incorporates features such as advanced motion control and seamless integration with Ultimakers software ecosystem, making it a top pick for professional and educational users.Desktop non-FFF 3D Printer of the YearThe best Desktop non-FFF 3D Printer of the Year 2024 shortlist is:Anycubic Photon Mono M5s Pro: The Anycubic Photon Mono M5s Pro is a high-resolution resin printer offering exceptional detail with its 14K monochrome LCD screen. Known for its fast curing times and user-friendly interface, this printer is ideal for users seeking high-precision prints at an affordable price point.B9 Creations Core Series: The B9 Creations Core Series is tailored for professionals who require reliable, high-detail resin printing. Its industrial-grade performance, ease of use, and accuracy make it a favored choice in applications like jewelry, prototyping, and dental manufacturing.Elegoo Saturn 4 Ultra: The Elegoo Saturn 4 Ultra brings 12K resolution to the table, providing detailed and accurate prints. With its large build volume and efficient curing technology, this printer is designed for those needing high-quality results in a desktop package.Formlabs Form 4: The Formlabs Form 4 continues the companys legacy of precise and dependable resin printing, featuring advanced automation, improved light engine technology, and user-friendly operation. It caters to professionals in various industries seeking high-resolution prototypes and production parts.Halot Mage S 14K (Creality 3D): Crealitys Halot Mage S, with its 14K resolution, offers exceptionally detailed and large-scale resin printing capabilities. Its designed for hobbyists and professionals alike who need high-performance, intricate prints with minimal post-processing.HeyGears UltraCraft Reflex RS: The UltraCraft Reflex RS from HeyGears stands out for its advanced resin printing technology, enabling highly detailed and rapid production of complex parts. Its robust build quality and customizable printing parameters make it suitable for professional applications.Microfactory MSLA 3D Printer: The Microfactory MSLA 3D printer is known for its efficient light source technology, providing high accuracy and consistency in resin printing. Its customizable settings and precision make it a versatile tool for detailed prototypes and small-scale manufacturing.Nexa3D XiP Desktop: The Nexa3D XiP Desktop offers ultrafast printing speeds with industrial-grade quality, making it suitable for professionals who require rapid prototyping. Its use of Lubricant Sublayer Photo-curing (LSPc) technology ensures sharp details and a smooth surface finish.Phrozen Sonic Mega 8K S: The Phrozen Sonic Mega 8K S sets a benchmark for ultra-high-resolution resin printing with its expansive build volume and 8K detail. It is ideal for users who need large-scale, detailed models without sacrificing print quality.Uniformation GKtwo: The Uniformation GKtwo provides high-quality resin printing with a focus on ease of use and precision. Its reliable performance, detailed output, and straightforward setup make it a competitive choice for both professional and enthusiast users seeking consistency in their prints.Enterprise 3D Printer of the Year (Metals)The shortlist for the 2024 Enterprise 3D Printer of the Year (Metals) is as follows.Additive Industries MetalFab300 Flex: The MetalFab300 Flex by Additive Industries is designed for scalable industrial metal 3D printing. It offers high throughput and modularity, making it an optimal choice for industries requiring large-scale production capabilities with precision and automation.Airbus Metal 3D Printer for the ISS: Airbus has developed a specialized metal 3D printer for use on the International Space Station (ISS), showcasing a breakthrough in in-space manufacturing. This technology allows for the on-demand production of critical parts, enhancing operational sustainability and autonomy in space missions.Colibrium Additive Spectra L: The Spectra L by Colibrium Additive is noted for its large build volume and advanced laser-based powder bed fusion (PBF) technology. It supports high productivity with reliable quality control, making it suitable for applications in aerospace, automotive, and energy industries.DMG Mori Lasertec 6600 DED: The DMG Mori Lasertec 6600 DED Hybrid combines Directed Energy Deposition (DED) with traditional machining capabilities. This machine is designed for large-scale applications and complex parts, integrating additive and subtractive processes to produce high-precision metal components.EOS M290: The EOS M290 is a widely trusted platform in the field of metal additive manufacturing, known for its high precision and robust performance. It is suitable for producing complex metal parts with consistent quality, supporting industries like aerospace, medical, and automotive.HBD 1000 PBF-LB/M: The HBD1000 PBF-LB/M features a substantial build volume and multi-laser configuration, facilitating high productivity and cost efficiency for large-scale metal 3D printing. It is ideal for industrial sectors demanding robust and efficient metal additive manufacturing solutions.HP Metal Jet: The HP Metal Jet technology is known for its innovative approach to binder jetting, enabling high-volume production of metal parts with speed and precision. It is particularly suited for automotive and industrial applications where large-scale production and material efficiency are key.Meltio M600: The Meltio M600 is an advanced metal 3D printing system that incorporates both wire and powder feed capabilities for added flexibility. It allows hybrid manufacturing solutions by integrating with CNC machines, expanding its applicability across various industrial sectors.Nikon SLM Solutions NXG 600E: The Nikon SLM Solutions NXG 600E offers a substantial build volume with an impressive z-height of 1.5 meters. It is equipped with multiple lasers to accelerate production speed and is suitable for manufacturing large, complex metal parts in sectors like aerospace and defense.Trumpf TruPrint 3000: The Trumpf TruPrint 3000 is a versatile metal 3D printer featuring a robust laser powder bed fusion system. It is designed for mid-size production runs and supports a wide range of metal powders, making it an adaptable choice for industries focusing on precision and part quality.Enterprise 3D Printer of the Year (Polymers)The 2024 3D Printing Industry Awards Enterprise 3D Printer of the Year (Polymers) shortlist is as follows.3D Systems EXT800 Titan Pellet: The 3D Systems EXT800 Titan Pellet printer is designed for high-performance large-format printing using pellet-based materials. This technology offers cost efficiency and flexibility in material choice, making it ideal for industries requiring rapid production of durable polymer components.AON3D Hylo: The AON3D Hylo integrates data and AI/machine learning to optimize slicing and enhance part quality. This enterprise-grade FFF printer supports high-temperature materials and is tailored for complex manufacturing needs, offering advanced software capabilities for better print outcomes.Lynxter S300X: The Lynxter S300X stands out for its modular design and ability to print with a wide variety of materials, including advanced polymers and elastomers. Its adaptability and precision make it a valuable tool for industrial applications that require diverse material properties.Axtra3D Lumia X1: The Axtra3D Lumia X1 merges stereolithography (SLA) and digital light processing (DLP) technologies for fast, high-resolution printing. This hybrid approach supports a range of industrial-grade resins, making it suitable for detailed, functional prototypes and production parts.Caracol Inc Heron AM: Caracols Heron AM system is notable for its large-format, robotic arm-based printing. It supports high-performance polymers and composites, enabling the creation of oversized, complex parts that traditional 3D printers cannot accommodate.EOS FORMIGA P 110 FDR: The EOS FORMIGA P 110 FDR is a reliable industrial SLS printer that excels in producing high-resolution, fine-detail polymer parts. It is widely used in industries requiring consistent and precise output, such as medical, aerospace, and consumer goods.HP Jet Fusion 5420W: The HP Jet Fusion 5420W printer offers efficient, large-scale production with white parts capability, expanding application possibilities. It boasts high print speeds and consistent output quality, making it ideal for industrial-grade manufacturing.Stratasys F3300: The Stratasys F3300 is engineered for large-scale polymer part production, featuring high build volumes and compatibility with engineering-grade thermoplastics. Its robust performance supports demanding industries like aerospace, automotive, and manufacturing.Supernova Viscous Lithography Manufacturing: Supernovas Viscous Lithography Manufacturing technology enables rapid, high-resolution 3D printing using viscous resins. This approach enhances mechanical properties and printing speeds, supporting industrial production with detailed, functional polymer parts.Vision Miner 22 IDEX: The Vision Miner 22 IDEX offers enterprise-grade high-temperature 3D printing with independent dual extrusion (IDEX). It is designed for use with advanced polymers such as PEEK and ULTEM, providing versatile solutions for small businesses and large corporations alike, alongside training and education to maximize the printers potential.Innovation of the YearThe 2024 3D Printing Industry Awards Innovation of the Year shortlist is as follows.Axtra3Ds HPS Technology: Axtra3Ds Hybrid Photosynthesis (HPS) technology uniquely combines DLP and SLA within a single 3D printing system. This innovation harnesses the rapid speed of DLP with the superior surface quality and precision of SLA, offering enhanced productivity and refined output for complex parts.D3-AM for Micro-Particle Jetting and LabII: D3-AM introduces a novel approach to micro-particle jetting, pushing forward the boundaries of precision additive manufacturing. This innovation enables highly detailed, accurate part production at the microscale, beneficial for applications in electronics and medical devices.Fugo: The Fugo 3D printer leverages centrifugal force to enhance printing capabilities. This approach enables unique build strategies that improve print speed and accuracy, providing a groundbreaking method in material deposition and layer adherence.iCLIP (De Simone/Stanford): The iCLIP technology focuses on high-resolution 3D printing by controlling fluid mechanics during the curing process. Developed by De Simone and Stanford researchers, this method allows for enhanced precision and structural control, enabling faster production of intricate geometries.Mechnanos DFunc Technology: Mechnanos DFunc technology allows for the uniform dispersion of carbon nanotubes in additive manufacturing materials. This advancement provides excellent electrostatic discharge (ESD) properties, crucial for the production of electronic components and devices needing precise conductivity control.MIT 3D Printed Glass Bricks: Researchers at MIT have developed a method for 3D printing glass bricks, offering novel architectural possibilities. These bricks combine transparency, strength, and aesthetic appeal, opening new avenues for structural and design applications in modern construction.Skyphos Industries Inc. for Sub-Pixel Gradient Shading: Skyphos Industries has developed sub-pixel gradient shading, an innovation that enables highly detailed 3D prints with smooth gradient transitions. This capability supports applications requiring intricate surface textures and advanced visual effects.Supernova Viscous Lithography Manufacturing (VLM): Supernovas VLM technology allows for 3D printing with highly viscous resins, achieving the performance of thermoplastics and supporting multi-material properties. This method facilitates the production of robust, functional parts suitable for industrial applications.Vivobarefoot x Balena: The collaboration between Vivobarefoot and Balena introduces sustainable footwear made with advanced biodegradable and eco-friendly 3D-printed materials. This innovation merges sustainability with functionality, contributing to a greener approach to additive manufacturing.Xolo: Xolo presents innovative volumetric 3D printing technology, which can build entire objects simultaneously, as opposed to layer-by-layer approaches. This technique speeds up print times and allows for the creation of complex geometries with uniform mechanical properties.Material Company of the YearThe 2024 3D Printing Industry Awards Material Company of the Year shortlist is as follows.6K Additive: 6K Additive focuses on producing sustainable, high-quality metal powders and materials for additive manufacturing. Their unique approach involves recycling and transforming scrap metals into premium AM powders, promoting a circular economy and environmental responsibility in the 3D printing industry.ALTANA New Technologies GmbH: ALTANA is recognized for its advanced material solutions that enhance the performance of 3D printing processes. Their innovative additives and formulations improve print quality and material properties, catering to industries requiring specialized and high-performance AM materials.AP&C, a Colibrium Additive Company: AP&C specializes in producing high-purity metal powders for additive manufacturing, particularly titanium and nickel-based alloys. Their advanced plasma atomization technology ensures consistent powder quality, essential for aerospace, medical, and industrial applications.BLT: Bright Laser Technologies (BLT) is known for developing metal powders and materials tailored for use in laser-based additive manufacturing. Their range of products supports critical applications, offering reliability and optimized performance for demanding industries.Carpenter Additive: Carpenter Additive provides comprehensive metal powder solutions and expertise across various industries, including aerospace and medical. Their focus on material innovation, quality control, and supply chain transparency helps drive adoption and reliability in additive manufacturing.Elementum 3D: Elementum 3D stands out for its development of advanced metal alloys and composite materials for additive manufacturing. Their proprietary Reactive Additive Manufacturing (RAM) technology enables the creation of high-performance materials with enhanced properties, such as increased strength and wear resistance.Evonik: Evonik is a leader in specialty chemicals and materials for additive manufacturing. Their range of high-performance polymers and advanced resins supports a broad array of applications, from consumer products to medical implants, with a focus on consistent quality and innovation.Forward AM: Forward AM, now independent but previously BASFs 3D printing solutions brand, offers a comprehensive portfolio of materials, including high-performance thermoplastics and photopolymers. Their materials are designed for industrial applications, providing reliable, production-grade performance and supporting diverse 3D printing technologies.GKN Powder Metallurgy: GKN Powder Metallurgy provides metal powders and advanced material solutions for various manufacturing technologies, including additive manufacturing. Their expertise in developing tailored material blends supports industries such as automotive and aerospace, ensuring quality and consistency.Metal Powder Works: Metal Powder Works focuses on innovative powder production methods that enhance efficiency and reduce waste. Their proprietary technology enables precise control over particle size distribution, producing high-quality, consistent powders for use in additive manufacturing across multiple industries.Medical, Dental, or Healthcare ApplicationThe 2024 3D Printing Industry Awards Medical, Dental, or Healthcare Application of the Year shortlist is as follows.3D Systems Multi-material, Jetted One-piece Dentures: 3D Systems has developed multi-material dentures that integrate jetted printing technology to create a one-piece structure. This advancement streamlines denture manufacturing, offering improved fit, aesthetics, and production efficiency, benefiting both patients and dental professionals.4WEB Medicals Ankle Truss System: 4WEB Medicals Ankle Truss System, now FDA-cleared, is a significant innovation in orthopedic implants. This system uses additive manufacturing to create structural designs that promote osseointegration and support natural bone growth, providing improved outcomes for ankle surgeries.Chitubox Dental Slicer: Chitubox has introduced a specialized dental slicer designed to optimize the workflow for dental 3D printing. Its user-friendly features and precision tools enable more accurate model preparation and streamlined dental prosthetics and orthodontics production.Frontier Bios Lab Grown Lung Tissue: Frontier Bio is pioneering advancements in tissue engineering with lab-grown lung tissue. This breakthrough represents a significant step toward developing bioprinted organs, opening new possibilities for research and potential future applications in regenerative medicine.Lithoz & Profactor INKplant First Ceramic Jaw Implant: Lithoz, in partnership with Profactor, has developed the INKplant project, resulting in the first 3D printed ceramic jaw implant. This technology combines biocompatibility with precise engineering, providing a promising solution for reconstructive facial surgeries.Materialise Total Temporomandibular Joint (TMJ) Treatment: Materialise offers a comprehensive treatment plan for TMJ disorders through custom 3D-printed joint implants. Their approach enhances surgical precision and patient-specific outcomes, contributing to better recovery and function for individuals with severe TMJ issues.Redwire Space NV & Brinter AM Bioprinting on ISS: Redwire Space NV, collaborating with Brinter, has advanced bioprinting capabilities aboard the International Space Station (ISS). This project explores 3D printing tissue structures in microgravity, potentially revolutionizing regenerative medicine by overcoming Earth-based limitations.Ricoh and Insight Surgery Custom 3D Printed Surgical Guides: Ricoh, in collaboration with Insight Surgery, provides custom 3D printed surgical guides. These guides improve surgical precision and reduce procedure times, offering personalized solutions for complex operations in orthopedics and beyond.Strykers Infinity Total Ankle System: Stryker has implemented 3D printing technology in its Infinity Total Ankle System, used in European surgeries. The Adaptis technology incorporates porous metal components to promote bone ingrowth, enhancing implant integration and long-term outcomes for patients requiring ankle replacements.University of Oregon and LOral Multilayered Artificial Skin Model: The University of Oregon, in partnership with LOral, has developed a multilayered artificial skin model using advanced 3D printing. This model replicates human skins structural and functional properties, creating new opportunities for research, testing, and medical applications.Mobility or Energy Additive Manufacturing Application of the yearThe 2024 3D Printing Industry Awards Mobility or Energy Additive Manufacturing Application of the year shortlist is as follows.Alstom and 3D Spark Digital Twin and Spare Parts for Rail: Alstom, in collaboration with 3D Spark, leverages digital twin technology and 3D printing for the production of spare parts for the rail industry. This approach enhances supply chain efficiency, reduces lead times, and ensures the availability of critical components for rail maintenance and operations.Audi Sport & Trinckle Designing Fixtures in Minutes for 3D Printing: Audi Sport has embraced 3D printing to design and produce fixtures and jigs in a fraction of the time traditionally required. This rapid prototyping capability enhances manufacturing flexibility, supports complex assembly processes, and shortens production cycles in automotive engineering.Baker Hughes & Oqton Industrialising AM Production: Baker Hughes and Oqton have collaborated to industrialize additive manufacturing (AM) production, implementing scalable, automated workflows. This partnership optimizes production efficiency for complex parts used in the energy sector, supporting a streamlined approach to manufacturing.Conflux 3D Printed Heat Exchangers for Automotive: Conflux Technology specializes in the design and production of 3D-printed heat exchangers for the automotive industry. Their innovative designs improve thermal efficiency and component performance, contributing to advancements in energy management and vehicle reliability.ExxonMobil Steam Lance Tips in SS316L: ExxonMobil has employed 3D printing to produce steam lance tips in stainless steel SS316L, optimizing their performance and longevity in industrial applications. This adaptation underscores the value of additive manufacturing in creating custom, durable components for energy production.General Motors Cadillac Celestiq EV with 100+ 3D Printed Components: The Cadillac Celestiq, GMs luxury electric vehicle, incorporates over 100 3D-printed components. This extensive use of additive manufacturing supports lightweighting, design flexibility, and enhanced customization in automotive production.Intel Two-phase Immersion Cooling with Optimized 3D Vapor Chambers: Intel has adapted two-phase immersion cooling technology by using optimized 3D-printed vapor chambers. This innovation improves thermal management in data centers, enhancing energy efficiency and supporting high-performance computing.Oak Ridge National Lab & DoE Hydropower Generation with Rapid RUNNERS: The Rapid RUNNERS project by Oak Ridge National Laboratory and the Department of Energy uses 3D printing to manufacture advanced hydropower components. This initiative aims to accelerate the deployment of sustainable energy solutions by reducing production time and costs.Sintavia & Nikon SLM Solutions 140kg IN718 Impeller for Vessel Propulsion: Sintavia and SLM Solutions collaborated on the production of a 140kg impeller made from IN718 alloy for advanced vessel propulsion systems. This project highlights the capability of 3D printing to create large, complex metal parts that meet stringent performance requirements.Valland & SLM Solutions Hydraulic Manifold: Valland and SLM Solutions partnered to produce a 9.8kg hydraulic manifold using 3D printing, cutting lead times from 2-3 months to just 3 weeks. This application showcases the ability of additive manufacturing to accelerate production while maintaining part quality and performance in energy applications.Software Tool/Company of the YearThe 2024 3D Printing Industry Awards Software Tool/Company of the Year shortlist is as follows.1000 Kelvin: 1000 Kelvin provides advanced simulation software tailored for thermal management and high-temperature applications in additive manufacturing. Its precise modeling capabilities help engineers predict material behavior, ensuring performance and reliability in critical 3D-printed components.Autodesk Fusion 360: Autodesk Fusion 360 is an integrated CAD, CAM, and CAE platform that supports the entire product development process. Its robust suite of design, simulation, and collaboration tools makes it a go-to software for designers and engineers in 3D printing and additive manufacturing.Dyndrite: Dyndrite is known for its powerful and scalable geometry kernel that helps accelerate 3D printing software development. It enables manufacturers to handle complex data sets efficiently, optimize workflows, and manage intricate geometries for additive manufacturing.Hyperganic: Hyperganic offers a unique, AI-driven software platform that automates the creation of complex, organic structures. This tool is ideal for generative design and enables engineers to create highly optimized, functionally intricate models that push the limits of traditional CAD software.Lychee: Lychee is a slicing software specialized for resin 3D printing. It stands out for its user-friendly interface, automatic support generation, and detailed customization options that facilitate high-quality prints for beginners and professionals alike.Materialise Magics: Materialise Magics is a comprehensive data preparation software designed for industrial 3D printing. It provides powerful STL editing, part nesting, and build preparation capabilities, making it a staple for companies that need to optimize production workflows and ensure print accuracy.nTop (nTopology): nTop is a computational design software that excels in creating complex, lightweight structures through advanced topology optimization and lattice design. It is widely used in aerospace, automotive, and medical sectors for developing performance-driven 3D-printed parts.Orca Slicer: Orca Slicer is an open-source tool that offers extensive customization and versatility for FFF/FDM 3D printing. It provides detailed control over print settings and supports a wide range of printers, making it suitable for both hobbyists and industrial users.Siemens Solid Edge: Siemens Solid Edge integrates 3D CAD with simulation, generative design, and additive manufacturing tools. This software is well-suited for enterprises that need end-to-end solutions, enabling streamlined design-to-manufacture workflows.Solidworks: Solidworks is a widely respected CAD software known for its robust modeling, simulation, and assembly capabilities. With a range of tools that facilitate complex design and engineering projects, Solidworks supports the entire process from initial concept to production, making it an essential tool for additive manufacturing professionals.Start-up of the YearThe 2024 3D Printing Industry Awards Start-up of the Year shortlist is as follows.3D Architech Inc3D Spark (2021): 3D Spark was founded in 2021. This German startup provides an AI-powered platform designed to optimize manufacturing processes by analyzing CAD files and operational data. The service recommends the most efficient production methods, including additive manufacturing, and automates cost calculations and RFQs, helping companies reduce costs and streamline operations.Alloy Enterprises (2020): Alloy Enterprises specializes in the scalable production of 6061 aluminum parts using their proprietary Stack Forging technology. This innovative, semisolid diffusion process reduces costs, enables rapid prototyping, and eliminates the need for molds, making it suitable for complex designs and variable production scales. The company aims to accelerate time-to-market and support product development while minimizing supply chain risks. They offer tailored solutions for industries needing robust, high-performance components without compromising cost or efficiency.Fidentis (2024): Fidentis specializes in automated, high-quality production of dental telescopes, specifically the German Crown made from cobalt chrome and gold. The company utilizes a patent-pending multi-material additive manufacturing process for efficient, scalable production with precision-adjusted friction fits. Their approach integrates hybrid CAD/CAM for durable, custom dental solutions and aims to make premium dental products more accessible. Fidentis is rooted in research and innovation, supported by Fraunhofer IGCV and funded by German and EU programs to promote sustainable advancements in dental technology.Firestorm LabsHueForgeHyphen Innovations (2022): Hyphen Innovations is a specialized manufacturer focusing on aerospace and defense technologies, offering end-to-end services from design to prototyping. They provide expertise in metal additive manufacturing, vibration mitigation, and structural integrity assessment. Notably, Hyphen uses proprietary i-DAMP technology to reduce part vibrations by up to 95%, enhancing operational reliability. Their capabilities include rigorous testing and advanced R&D for hybrid turbine engines and repair techniques. This innovative approach ensures efficient production of high-performance components suited for demanding aerospace applications.Madde (2023): Madde is a South Korean 3D printing company, originating from Hyundai, specializing in producing silicon carbide (SiC) components through binder jet printing. Their innovation focuses on streamlining the manufacturing of this extremely hard and brittle material, which is essential for high-performance applications in semiconductors, aerospace, and small nuclear reactor components. Maddes approach reduces production complexity and costs, positioning the company as a significant contributor to advanced manufacturing, particularly in creating parts previously challenging to fabricate through traditional methods.QualifiedAM (2021): QualifiedAM is a service designed to enhance the reliability and standardization of additive manufacturing (AM). They offer comprehensive validation processes for specific parts, ensuring adherence to ISO/ASTM standards. The company supports AM business success through supply chain setup, process validation, and quality certification. Their standardized Qualified AM program helps manufacturers achieve scalable, qualified production processes suitable for regulated industries, fostering quality, cost efficiency, and predictable production outcomes in the AM field.Sun Metalon (2021): Sun Metalon specializes in metal 3D printing technology using an innovative metal 3D printing technology based on a microwave steelmaking method. Their focus is on high-speed metal additive manufacturing using unique powder and wire-based methods to improve speed and cost-effectiveness. This technology is aimed at industries needing rapid production of precise, custom metal components, positioning Sun Metalon as a competitive player in sectors like aerospace, automotive, and industrial tooling. The company highlights innovations that enable more scalable, sustainable manufacturing solutions.Sustainability in Additive ManufacturingThe 2024 3D Printing Industry Sustainability in Additive Manufacturing Award shortlist is as follows.3devo: 3devos Filament Maker is a notable contribution to sustainability in additive manufacturing, converting Multi Jet Fusion (MFJ) and Selective Laser Sintering (SLS) powder waste into commercially viable filament. This technology supports the closed-loop recycling of AM byproducts, reducing waste and promoting sustainable material reuse.6K Additive: 6K Additive is recognized for its innovative approach to producing premium metal powders using recycled materials. Their process supports a circular economy by transforming waste into high-quality AM feedstock, significantly lowering environmental impact and fostering sustainable manufacturing.Continuum Powders: Continuum Powders focuses on producing high-quality, sustainable metal powders for additive manufacturing. Their processes emphasize minimal waste and energy efficiency, contributing to a more eco-friendly AM supply chain.DNV and Berenschot: DNV, in collaboration with Berenschot, has launched guidelines for CO2 footprint reporting in additive manufacturing. This project provides standardized metrics for evaluating carbon emissions, enabling manufacturers to implement more transparent and sustainable practices.HP: HPs PA12S material boasts the highest recycling ratio in the market at 85%. This thermoplastic is designed for efficient reuse in 3D printing processes, promoting a significant reduction in material waste and supporting sustainability in production.IVE Labs: IVE Labs champions sustainability by using recycled plastics in 3D printing. Their commitment to eco-friendly practices showcases the potential of reusing waste materials for new production, contributing to a circular economy in additive manufacturing.Revo Foods: Revo Foods leverages 3D printing to create plant-based seafood alternatives, reducing the reliance on traditional fishing and promoting marine conservation. This innovative application supports sustainability in food production by reducing ecological strain.Rben UG: Rben UGs Recycling in Resin for 3D Printing project integrates recycled materials into resin production, addressing the environmental impact of resin waste. This initiative highlights the potential for sustainable practices in resin-based AM technologies.University of Bath: Researchers at the University of Bath have developed 3D printed structures that remove harmful forever chemicals from water. This pioneering work demonstrates how additive manufacturing can contribute to environmental sustainability by aiding in water purification.WASP & United Nations: The collaboration between WASP and the United Nations on sustainable construction in Colombia uses 3D printing to create buildings from locally sourced, eco-friendly materials. This project emphasizes the potential of AM in sustainable housing and community development.Value-added Reseller of the YearThe 2024 3D Printing Industry Awards Value-added Reseller of the Year shortlist is as follows.3DCRIAR: 3DCRIAR is a value-added reseller specializing in providing tailored 3D printing solutions and support to educational institutions and industries. Their comprehensive services include training, equipment setup, and ongoing technical support, making 3D printing more accessible and practical for various applications.3Dee: 3Dee is known for its extensive product range and customer-centric approach, providing high-quality 3D printers, consumables, and services. Their expertise in matching clients with the best additive manufacturing solutions sets them apart in the market.Altem Technologies: Altem Technologies is a leading reseller of advanced 3D printing technologies in India, providing end-to-end solutions including software, hardware, and support. They cater to industries like automotive, aerospace, and healthcare, offering comprehensive services that boost client efficiency and innovation.Excelencia-Tech: Excelencia-Tech specializes in distributing top-tier 3D printing equipment and supplies. Their emphasis on customer education and after-sales support ensures that clients can fully leverage the benefits of 3D printing technologies.Infotron: For over 30 years Infotron has offered a wide range of additive manufacturing products and associated services, emphasizing technological advancement and customer satisfaction. Their integration of 3D printing solutions into complex industrial workflows helps clients improve productivity and reduce lead times.Laser Lines: Laser Lines is a UK-based reseller known for its strong portfolio of 3D printing solutions, including industrial-grade machines and materials. Their expertise in sales, support, and training allows clients to effectively implement and scale additive manufacturing operations.Mark3D GmbH: Mark3D GmbH is a key distributor of Markforged 3D printers in Europe, providing high-strength, industrial 3D printing solutions. Their focus on customer success through comprehensive training, consultation, and technical services enhances the overall user experience.MatterHackers: MatterHackers is a US-based value-added resellers, offering a wide array of 3D printers, materials, and accessories. Known for its community engagement and extensive educational resources, MatterHackers supports users from beginners to professionals in adopting 3D printing technology.Purple Platypus: Purple Platypus is distinguished by its focus on advanced 3D printing and additive manufacturing solutions. They offer personalized consultations, training, and maintenance services, ensuring that clients receive full value from their technology investments.Solid Print3D: Solid Print3D provides comprehensive 3D printing solutions, from desktop printers to industrial systems. Their commitment to customer support, from pre-sales guidance to post-sales service, has made them a trusted partner in the 3D printing industry.Key DatesVoting Opens: 1st November 2024Voting Closes: 13th December 2024Winners Announced: 17th December 2024For any questions related to the awards, please contact us here.2022 3D Printing Industry Awards Winners and Shortlists2021 3D Printing Industry Awards Winners and Shortlists2019 3D Printing Industry Awards Winners and Shortlists2018 3D Printing Industry Awards Winners and Shortlists2017 3D Printing Industry Awards Winners and ShortlistsWant to share insights on key industry trends and the future of 3D printing? Register now to be included in the 2025 3D Printing Industry Executive Survey.What 3D printing trends do the industry leaders anticipate this year?What does the Future of 3D printing hold for the next 10 years?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.

Researchers from ETH Zurich have introduced Impact Printing, a new robotic construction technique that uses Earth-based materials, including sand, silt, clay, and gravel, to create building structures.Designed to reduce carbon emissions, the team claims this approach may offer a more sustainable and cost-effective alternative to conventional 3D printing. Published in Springer Nature, impact printing takes advantage of locally sourced, recyclable materials, which are available at low costs.Lauren Vasey, an SNSF Bridge Fellow at ETH Zurich, explained that the team developed a robotic tool and method capable of transforming excavated materials from construction sites into usable building products. This process, designed to be both cost-effective and efficient, reportedly results in significantly lower CO emissions compared to current industrialized building techniques, including 3D printing.The Rock Print Pavilion is a full-scale robotically jammed structure composed of gravel aggregates and twine. Photo via ETH Zurich.How impact printing worksUnlike conventional 3D printing, which typically requires materials reinforced with cement to enhance strength, impact printing is designed to work with Earth-based materials that need minimal additives.To begin, the excavated materials are mixed to create a balanced composition of fine and coarse particles, which ensure stability and ease of use. In this mix, finer materials like clay act as binders, while coarser materials, such as sand and gravel, contribute to structural strength. This mixture allows the material to move through the robotic system efficiently, without causing blockages.The impact printing process begins with a digital blueprint, which the robotic tool follows to build the structure. Mounted on a mobile platform, the tool deposits materials at high velocities up to 32 feet (10 meters) per second, bonding layers of Earth-based materials without requiring cement.Vasey explains that this technique has yielded a stronger and stiffer material, with an initial strength greater than 28 kPa, which gives it a significant advantage in strength gain from the outset.Using this approach, the team successfully built 6.5-foot-tall (2-meter) walls that can support the load of a similar structure without the need for additional chemical stabilizers. Vasey said that their system allows the material to be in a state capable of withstanding the load of a 2-meter-high structure right from the start of printing.Although the material has a compressive strength of around 2 megapascals (MPa), which is lower than that of typical concrete, it is adequate for constructing walls and can support buildings up to two stories tall.Environmental and economic considerationsTraditional 3D printing is known for lowering labor costs and potentially making housing more affordable. However, it often relies on cement, a material responsible for nearly 8% of global CO emissions, and on non-recyclable additives.Vasey pointed out that although impact printing currently incorporates a small amount (1-2%) of mineral stabilizers, the team aims to remove these additives in the future, creating a fully circular method where materials can be reused for future construction without contributing to landfill waste.Vasey explained that while 3D printing offers the advantage of placing material precisely where needed, it often involves a high proportion of mortars, additives, and accelerators in the mix. This combination tends to increase the CO emissions per volume significantly.ETH Zurichs research team aims to bring impact printing to market through a prefabrication facility, where parts would be produced for on-site construction. Vasey projects that they could establish a start-up within a year, with a product ready for market within three years.If successful, impact printing could provide a sustainable alternative to traditional 3D printing methods in construction, addressing both environmental and cost concerns.Impact Printing with Earth-based materials for sustainable construction. Photo via ETH Zurich.Sustainable construction researchETH Zurich isnt the only one focusing on sustainable construction practices. This week, University of Virginia researchers developed a sustainable concrete alternative for 3D printing by blending graphene with limestone-calcined clay (LC2). This new material, created under the guidance of Professor Osman Ozbulut, enhances strength and reduces environmental impact.By adding only 0.05% graphene nanoplatelets, the team boosted compressive strength by 23%, making it ideal for 3D printed structures. A Life Cycle Assessment showed that this mix could cut greenhouse gas emissions by 31% compared to traditional cement. The research, supported by the Virginia Transportation Research Council, shows promise for greener infrastructure solutions.In 2022, researchers atTU Berlin and Brunel University developed a more environmentally sustainable 3D printing concrete by partially replacing traditional sand with recycled glass, limestone, and plastic fillers. This adjustment significantly improved the concretes strength and thermal insulation, enhancing its energy efficiency.Tests showed that the material retained shape well after printing, achieving a 40% improvement in insulation and increased compressive strength as more glass was added. The team viewed this development as a promising step toward low-carbon construction through sustainable, efficient 3D printing technology.Want to share insights on key industry trends and the future of 3D printing? Register now to be included in the2025 3D Printing Industry Executive Survey.What 3D printing trends do the industry leaders anticipate this year?What does the Future of 3D printing hold for the next 10 years?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows the Rock Print Pavilion is a full-scale robotically jammed structure composed of gravel aggregates and twine. Photo via ETH Zurich.Ada ShaikhnagWith a background in journalism, Ada has a keen interest in frontier technology and its application in the wider world. Ada reports on aspects of 3D printing ranging from aerospace and automotive to medical and dental.

French 3D printer developer Prodways has launched its latest 3D printer range, the DENTAL PRO Series, tailored for modern dental laboratories.Equipped with Prodways patented MovingLight top-down DLP technology, the DENTAL PRO Series offers enhanced productivity, precision, and versatility across various dental applications, including orthodontics and implantology models. According to the company, this series aims to meet rising industry demands for speed, accuracy, and quality in dental modeling.Our new dental 3D printers are a revolutionary solution for dental labs, said Vincent Icart, CTO and COO of Prodways Machines. They are designed to handle the increasing complexity of dental applications while delivering faster production times and superior precision. This solution is tailored specifically for dental labs that demand both efficiency and high quality in their output.Prodways DENTAL PRO Series. Image via Prodways.Key features of the Dental Pro SeriesEach DENTAL PRO printer operates at a resolution of 600 DPI and 42 m per pixel, allowing it to capture fine details within every model layer. This high-resolution output ensures that even complex dental models, such as intricate prosthetics, achieve the precision required for professional dental applications.With the capacity to produce up to 72 denture bases or 55 aligner models in a single print run, and a build platform of up to 300 x 445 mm, the 3D printer is designed for high-efficiency production without compromising accuracy, supporting labs in increasing output to meet demands.This series also includes preprogrammed settings for different applications, enabling quick transitions between model types such as aligner models, denture bases, crowns, bridges, and custom trays. This flexibility streamlines workflows and maximizes equipment utilization, supporting labs in delivering a variety of dental models tailored to client needs.Supported by extensive research and rigorous testing, Prodways DENTAL PRO Series is built with robust construction to support long-term use in demanding, high-volume production environments. Designed specifically for dental workflows, this series aims to provide consistency and reliability, helping laboratories uphold high-quality standards across applications.3D printed dental model. Photo via Prodways.Technical specifications and pricingWith pricing currently undisclosed, interested customers can request a quote directly from Prodways to learn more about available configurations and costs.SpecificationsDental Pro 10Dental Pro 20Dental Pro 100Dental Pro 200Number of DLP Heads12 (up to 40% faster)12 (up to 40% faster)TechnologyUV-LED DLP, 385 nm wavelengthUV-LED DLP, 385 nm wavelengthUV-LED DLP, 405 nm wavelengthUV-LED DLP, 405 nm wavelengthApplicationsAll Dental Applications: aligner models, orthodontics & implantology models, dentures, crown & bridge models, trays only on DENTAL PRO 100 & 200Materials QualifiedAbsolute Aligner, Provivic Denture Base, PLASTCure Model 300/310/320 (Non exhaustive list)Light Power90 mW/cmMax. Build envelope size(L x W x H)300 x 445 x 350 mm. Customizable configuration possible based on needsNative pixel size (X, Y)42 m (0.0016 inches)Layer thickness50-175 m / 0.001 to 0.006 InchesPlatform typeGranite, perforated, or metal platformPrinter size(L x W x H)855 x 1100 x 1780 mm / 33.7 x 433 x 70.1 inchesWeight510 Kg / 1125 lbsPower requirements210-240 VAC, 8-12A, 50/60 HzWant to share insights on key industry trends and the future of 3D printing? Register now to be included in the2025 3D Printing Industry Executive Survey.What 3D printing trends do the industry leaders anticipate this year?What does the Future of 3D printing hold for the next 10 years?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows Prodways DENTAL PRO Series. Image via Prodways.

Reaction Engines, a UK-based aerospace company and developer of high-speed propulsion and cooling technologies, has collapsed after failing to secure a financial rescue deal. The companys downfall poses a significant challenge to the UKs efforts to develop reusable Mach 5 aircraft under the Hypersonic Air Vehicle Experimental (HVX) program. In response, the UK Ministry of Defence (MoD) has stated it will closely monitor all our supply chains to mitigate any impact on national defense projects.The aerospace firm was integral to the 1 billion ($1.3 billion) Hypersonic Technologies & Capability Development Framework (HTCDF), which aims to deliver the UKs first hypersonic missile. Reaction Engines cutting-edge Synergetic Air Breathing Rocket Engine (SABRE) and patented cooling technologies were critical components in these initiatives.After weeks of negotiations with potential investorsincluding an unsuccessful bid for 20 million from the United Arab Emirates Strategic Development Fundthe company entered administration. Accountancy firm PricewaterhouseCoopers (PwC) has taken over its administration duties. Analysts are concerned about how the absence of Reaction Engines will affect ongoing hypersonic projects, as few companies possess the specialized expertise to replace its role.A Timeline of 3D Printing Innovations and TroublesIn 2018, Reaction Engines secured a significant financial boost when aerospace giants Boeing and Rolls-Royce invested 26.5 million, reflecting substantial industry confidence in SABREs potential. This funding allowed the company to enhance core components, including its pioneering precooler technology capable of rapidly cooling incoming air from over 1,000C to ambient temperaturesan essential feature for hypersonic flight without overheating.By early 2023, the company had raised an additional 40 million, bringing total funding to around 150 million. These funds supported the refinement of SABREs dual-mode operation, enabling it to function both within the atmosphere and in space, positioning Reaction Engines at the forefront of hypersonic propulsion technology. The propellant injector system, a critical component produced using 3D printing, was instrumental in preventing ice formation during flight and enhancing overall engine performance.Despite these advancements, financial pressures began to mount. In August 2024, major investors like Artemis and Schroders significantly reduced the valuations of their stakes in the company, citing slower-than-anticipated revenue growth and prolonged development timelines. Artemis cut its valuation by 75%, while Schroders reduced its stake value from 10.6 million to 1.4 million, signaling waning confidence in Reaction Engines financial stability.An attempted 20 million rescue deal with the United Arab Emirates Strategic Development Fund in September 2024 offered a glimmer of hope. The deal required approval from the UK government under the National Security and Investment Act, introducing regulatory delays that the cash-strapped company could ill afford. When negotiations ultimately stalled, Reaction Engines was left without the necessary funds to continue operations. On entering administration, 173 of the companys 208 employees were laid off, marking a significant setback for the UKs hypersonic and space sectors.SABRE Engines Precooler Technology. Image via Reaction Engines.A Future in QuestionWilliam Freer, research fellow at the Council on Geostrategy, observed, Reaction Engines entering administration certainly causes headaches for the HVX program, but its difficult to say exactly what the direct impact will be. He emphasized that the companys unique technologies would be challenging to replace quickly.Loss of leadership in this field is the biggest impact, noted Christie Maddock, associate professor at the University of Strathclydes Aerospace Centre of Excellence. I dont know that anybody at the moment has enough momentum or investment to pick up where Reaction Engines left off.The intellectual property and technological advancements made by Reaction Engines remain valuable assets. Their fate will depend on whether a buyer emerges during the administration process, potentially salvaging the companys contributions to hypersonic propulsion and 3D printed aerospace components.What will the future of 3D printing look like?Which recent trends are driving the 3D printing industry, as highlighted by experts?Subscribe to the 3D Printing Industry newsletter to stay updated with the latest news and insights.Stay connected with the latest in 3D printing by following us on Twitter and Facebook, and dont forget to subscribe to the 3D Printing Industry YouTube channel for more exclusive content.

Solukon, a German developer of advanced depowdering systems, has launched the SFM-AT1500-S, designed to handle oversized, metal 3D printed components. With a weight capacity exceeding 2,100 kilograms and maximum part dimensions of 600 x 600 x 1,500 mm or 820 x 820 x 1,300 mm, the system represents a significant leap for depowdering capabilities, and will debut at Formnext 2024, offering a preview of how heavy-duty additive manufacturing post-processing is advancing.Engineering a solution for facilities where space is at a premium , Solukon designed the machine to maximize capacity without expanding its footprint significantly, featuring a narrow, flat structure that eliminates the need for platforms or stairs during loading, enhancing safety and efficiency when handling large components. A novel decoupling concept allows the parts to vibrate optimally during depowdering without transmitting vibrations to the rest of the machine, ensuring effective powder removal while maintaining system stability.Solukons SFM-AT1500-S depowdering system. Photo via Solukon.CEO and CTO Andreas Hartmann highlighted this approach, noting, The combination of compactness and maximum functionality is an absolutely unique feature of our new SFM-AT1500-S. He added that the systems design responds to the need for efficient depowdering solutions in the heavy load segment, enabling our clients to handle larger parts without compromising on performance or safety.The system is equipped with a stainless steel chamber and a rotary table that supports four independently controlled compressed air lines. This configuration allows for versatile setups of vibrators, knockers, and blowers, essential for effective powder removal from large parts. Integration with Solukons SPR-Pathfinder software automates the calculation of optimal motion sequences based on CAD models, ensuring precise and efficient cleaning processes.Additionally, the SFM-AT1500-S is compatible with the SFM-PCU powder collection unit, facilitating safe and efficient powder extraction and storage. Hartmann emphasized, Digital features are essential in the large-scale part segment. Smart software enables the depowdering of complex structures without extensive manual programming, and continuous tracking ensures transparency throughout the cleaning process.Solukons highlights at Formnext 2024. Photo via Solukun.New 3D Printing Solutions at Formnext 2024At Formnext 2024, Lynxter, a French manufacturer, will debut the S300X, a high-speed dual-extruder 3D printer optimized for industrial-grade thermoplastics. This system features independent print heads, a heated chamber, and an integrated dehydration unit, addressing requirements for parts that demand high durability and intricate detailing. The printer is compatible with materials such as PP, PEKK, and TPU, catering to sectors needing robust, precise components.Also premiering at Formnext, Lithozs CeraFab System S320 expands ceramic 3D printing capabilities for aerospace and semiconductor applications requiring mid-sized technical components. Equipped with a 4K projection system and a 60 m resolution, the S320 has a build volume five times larger than its predecessors, facilitating the production of complex ceramic parts. Featured components include a 15-inch alumina gas distribution ring and ceramic cores with precise cooling channels for aircraft engines.Lithoz CeraFab System S320 3D printer. Image via Lithoz.What will the future of 3D printing look like?Which recent trends are driving the 3D printing industry, as highlighted by experts?Subscribe to the 3D Printing Industry newsletter to stay updated with the latest news and insights.Stay connected with the latest in 3D printing by following us on Twitter and Facebook, and dont forget to subscribe to the 3D Printing Industry YouTube channel for more exclusive content.Featured Images showcase SFM-AT1500-S depowdering system, Solukons highlights at Formnext 2024, and Lithoz CeraFab System S320 3D printer. Photos via Solukun and Lithoz.

Sustainable Concrete Innovations (SCI), an an Ohio-based firm, is set to transform the states construction industry by implementing 3D concrete printing for residential projects. Utilizing advanced machinery from Dutch company CyBe Construction, renowned for its expertise in 3D printing hardware and software, SCI aims to produce homes that are not only faster and more affordable but also environmentally sustainable.Integrating 3D printed wall elements into traditional building practices, the company significantly cuts down on both labor and material costs. A recent project showcased the efficiency of this method: a 1,300-square-foot home was erected in eight days, with all 17 wall components printed in just twenty hours. This approach not only accelerates the construction timeline but also minimizes waste, aligning with sustainability goals by reducing the environmental footprint of building processes.The foundation and walls of the 1,300 sq. ft. home printed in 24 hours. Photo via CyBe Construction & Sustainable Concrete Innovations.John Smoll, COO of SCI, emphasized the companys mission to make homeownership accessible. Increasing the housing supply is crucial to lowering costs. By ensuring that production exceeds demand, we can prevent price inflation and make homes more affordable for first-time buyers, he explained. To further support affordability, the firm offers innovative financing options, including forgivable loans for down payments, which help new homeowners enter the market without excessive financial burden.Building on their Ohio foundation, the company is set to initiate projects in Indiana and Michigan. This expansion is part of a broader strategy to enhance community livability through innovative construction. By developing proprietary materials, SCI aims to further reduce costs and improve the sustainability of their 3D printed structures. The company also plans to feature live-streamed updates of their construction projects on their website, providing transparency and public engagement in their housing developments.The SCI and CyBe teams. Photo viaPhoto via CyBe Construction & Sustainable Concrete Innovations.Low-Carbon and Sustainable 3D Printing in ConstructionIn the UK, Balfour Beatty and materials specialist Versariengraphene-infused 3D printable mortars for construction. Their partnership aims to enhance construction durability and efficiency while reducing environmental impact by establishing a local supply chain and introducing materials with improved resilience and cost-effectiveness. These materials are expected to be evaluated in real-world applications by Balfour Beattys Highways division, marking a shift towards more sustainable, high-performance alternatives in large-scale civil projectsMeanwhile, Amazons Climate Pledge Fund has joined forces with 14Trees to advance eco-friendly infrastructure using additive manufacturing. 14Trees, backed by founding investors Holcim and British International Investment, uses proprietary 3D printing technology to build low-carbon facilities, including homes and public buildings. This strategic investment aims to deploy sustainable 3D printed materials and processes for data centers and utilities, contributing to Amazons larger goal of developing low-emission infrastructure.A render of the front of one of the 3D printed houses. Image via 14Trees.What will the future of 3D printing look like?Which recent trends are driving the 3D printing industry, as highlighted by experts?Subscribe to the 3D Printing Industry newsletter to stay updated with the latest news and insights.Stay connected with the latest in 3D printing by following us on Twitter and Facebook, and dont forget to subscribe to the 3D Printing Industry YouTube channel for more exclusive content.Featured images showcase The foundation and walls of the 1,300 sq. ft. home, The SCI and CyBe teams and A render of the front of one of the 3D printed houses. Photos via CyBe Construction, Sustainable Concrete Innovations and 14Trees.

University of Virginia (UVA) researchers have developed a sustainable cementitious composite for 3D printing by incorporating graphene with limestone-calcined clay (LC2).Published in the Journal of Building Engineering, this approach enhances both strength and environmental performance, positioning the material as a viable solution for modern construction challenges. Led by Professor Osman Ozbulut from UVAs Department of Civil and Environmental Engineering, the project explores how even small additions of graphene nanoplatelets (GNPs) can substantially improve structural integrity in 3D printed layers while minimizing the environmental impact of concrete production.This visualisation shows layers of graphene used for membranes. Image via University of Manchester.Enhanced strength and sustainabilityConducted by doctoral researchers Tuba Baytak and Tawfeeq Gdeh at UVAs Resilient and Advanced Infrastructure Laboratory and working with the Virginia Transportation Research Council (VTRC) team, the study involved dispersing GNPs in LC2 using a surfactant-assisted sonication method, which ensures consistent distribution of graphene within the mixture.Testing included UVvis spectroscopy and dynamic light scattering to assess dispersion quality, alongside compressive and flexural strength evaluations. With these methods, Baytak and Gdeh demonstrated that adding GNPs at only 0.05% by weight could increase compressive strength by 23%, significantly enhancing the materials printability by improving yield stress and storage modulus, both crucial for extrusion-based applications.The team conducted a Life Cycle Assessment (LCA) to evaluate the environmental impact of incorporating graphene into the LC2 mixture. Conducted by postdoctoral researcher Zhangfan Jiang alongside Professor Lisa Colosi Peterson, the assessment revealed that the addition of GNPs could decrease greenhouse gas emissions by nearly 31% relative to conventional cement-based mixtures used in 3D printing.Being able to see the full environmental footprint of this new concrete was important, Jiang noted, emphasizing the potential of graphene-enhanced LC2 concrete to promote more sustainable construction practices.Ozbulut explained that collaboration with VTRC was crucial to uncovering the fundamental properties of the new concrete. Researchers see this graphene-enhanced material as especially promising for transportation infrastructure, aligning technical performance with environmental goals.On a similar note, advanced engineering materials group Versarien partnered with Balfour Beatty to develop low-carbon, 3D printable mortars aimed at enhancing sustainability and efficiency in civil construction. This 12-month project will focus on creating graphene-infused mortars that reduce carbon emissions while meeting construction demands.Balfour Beattys Highways division will test the materials durability and cost-effectiveness compared to traditional options, with Versariens Cementene admixture enabling reduced cement usage. Additionally, the partnership will establish a UK-based supply chain, engaging local suppliers and collaborating with external partners to ensure regulatory compliance and certification for future market applications.The 3D printed Versarien Lunar Pod. Photo via Versarien.Improving sustainability in the construction 3D printing sectorIn recent years, sustainability has been the main topic in construction consequently leading to many eco-friendly approaches.Last month, Mighty Buildings partnered with Honeywell to boost the sustainability of 3D printed homes by using Honeywells Solstice Liquid Blowing Agent (LBA) for insulation. This agent has a global warming potential (GWP) of just 1, significantly lower than traditional insulation materials.By using Solstice LBA, the company aims to reduce carbon emissions, enhance energy efficiency, and improve temperature control in homes. Produced at Mighty Buildings Monterrey facility, these homes have the potential to be constructed in under a week. Honeywells EPA-validated Solstice technology supports industry-wide carbon reduction and is also used in refrigeration, aerosols, and medical inhalers.Elsewhere, researchers at the Institute for Advanced Architecture of Catalonia (IAAC) used the Crane WASP 3D printer to create a 100 m prototype low-carbon building as part of the TOVA project at the 3D Printed Earth Forest Campus in Barcelona.Built using locally-sourced soil and natural materials, this structure demonstrated how sustainable 3D printing could address housing shortages by providing eco-friendly, adaptable homes. Each 3D printed wall incorporated ventilation cavities, acting as thermal and humidity regulators. According to the team, the Crane WASP system builds stable, lightweight walls efficiently, supporting timber roofs and allowing natural insulation and light.Want to share insights on key industry trends and the future of 3D printing? Register now to be included in the2025 3D Printing Industry Executive Survey.What 3D printing trends do the industry leaders anticipate this year?What does the Future of 3D printing hold for the next 10 years?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows this visualisation shows layers of graphene used for membranes. Image via University of Manchester.

Researchers at Duke University have developed a solvent-free polymer for digital light processing (DLP) 3D printing, aimed at enhancing mechanical properties and environmental compatibility, particularly for medical applications.Published in Angewandte Chemie International Edition, this development marks one of the first solvent-free resins suitable for Digital Light Processing (DLP) 3D printing, eliminating the need for solvent-based dilution in the printing process, according to the researchers. DLP technology uses light to solidify liquid resin into layered structures, commonly used in industrial and dental fields.However, many polymers suited for DLP printing require a low-viscosity resin, similar to water, to achieve high resolution. To reduce viscosity, traditional methods often use solvents, which can introduce challenges such as up to 30% shrinkage in printed parts and residual stress from solvent evaporation, negatively impacting dimensional accuracy and mechanical strength.I wanted to create an inherently thin, low-viscosity material for DLP to use for degradable medical devices, said Maddiy Segal, a MEMS Ph.D. candidate working in the laboratory of Matthew Becker, the Hugo L. Blomquist Distinguished Professor of Chemistry at Duke. It took a lot of attempts, but eventually I was able to identify optimal monomers and a synthetic technique to create a solvent-free polymer that can be used in a DLP printer without any dilution.A toy boat printed with the new solvent-free resin through digital light processing, demonstrating the details made possible through the new material. Photo via Duke University.Solvent-free material for medical useAddressing these limitations, the research team created a low-viscosity, solvent-free polymer that eliminates shrinkage and improves strength while retaining degradability within the body.To develop this material, Segal analyzed the structure and properties of existing resins, systematically adjusting monomers and chain lengths. Using a guess and check approach, she experimented with around 60 polymer combinations to achieve the desired low-viscosity characteristics and mechanical properties.Tests on the solvent-free polymer demonstrated stability in printed parts, which showed no shrinkage or distortion and exhibited greater durability than solvent-based counterparts. These results offer one of the first practical examples of how eliminating solvents in DLP printing can enhance the mechanical properties of degradable polymers.The primary goal of this work is to advance the use of solvent-free polymers for biodegradable medical implants. Traditional implants, which are not always degradable, often necessitate additional surgeries for removal, creating added strain for patients.In contrast, devices fabricated from this new polymer could degrade within the body, potentially eliminating the need for follow-up procedures. Beyond medical implants, the materials biocompatibility and degradability make it suitable for other applications, such as bone adhesives for temporary fracture support and soft robotics, where flexible, degradable materials are essential.According to Segal, this development is seen as a step towards creating implants that naturally degrade over time, supporting both patient recovery and sustainable practices in medical device production.Graphics showing reduced shrinkage and increased tensile strength compared to solvent-based alternatives. Image via Duke University.Parallel research in bioresorbable materialsAway from Duke University, many studies present a growing movement in 3D printing toward creating patient-friendly, degradable implants that prioritize both healing and sustainability.Last year, researchers at RWTH Aachen Universitys Digital Additive Production facility (DAP) developed a zinc-magnesium (ZnMg) alloy for bioresorbable bone implants as part of the BioStruct project.Using Laser Beam Powder Bed Fusion (PBF-LB), they created lattice structures tailored to fit specific bone defects, aiming to offer a patient-friendly alternative to treatments like titanium implants, which can strain surrounding bone. The ZnMg alloy showed potential for implants that degrade naturally, reducing the need for additional surgeries.Back in 2020, researchers at Delft University of Technology developed biodegradable magnesium scaffolds through a solvent-cast 3D printing (SC-3DP) method, showing promise for regenerating large bone defects. Magnesium proved to be a suitable material for orthopedic implants, as it degraded gradually in the body while promoting bone growth, potentially reducing the need for follow-up surgeries.Using SC-3DP, the researchers created a magnesium-based ink, extruded it into structured layers, and applied a debinding and sintering process to finalize the scaffold. The resulting product featured interconnected pores and enhanced mechanical properties, making it well-suited for bone implants. Future studies were planned to assess the scaffolds stability, biodegradability, and bone-healing potential in clinical settings.Want to share insights on key industry trends and the future of 3D printing? Register now to be included in the2025 3D Printing Industry Executive Survey.What 3D printing trends do the industry leaders anticipate this year?What does the Future of 3D printing hold for the next 10 years?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows a toy boat printed with the new solvent-free resin through digital light processing, demonstrating the details made possible through the new material. Photo via Duke University.Ada ShaikhnagWith a background in journalism, Ada has a keen interest in frontier technology and its application in the wider world. Ada reports on aspects of 3D printing ranging from aerospace and automotive to medical and dental.

Mesago Messe Frankfurt GmbH, the event organizer behind the Formnext 3D printing trade shows, and The Association for Manufacturing Technology have postponed Formnext Chicago 2025.Expected to be North Americas first full Formnext trade show, the event was billed to run from April 8-10 at Chicagos McCormick Place Convention Center. However, the event will no longer take place next year, with Mesago Messe Frankfur citing an unfavorable scheduling constellation. Notably, RAPID + TCT, North Americas largest 3D printing show, will take place on the same dates in Detroit, while the 2025 AMUG conference will run from March 20 to April 3 in Chicago.The Formnext organizers stated in a press release that the clash with RAPID has made it difficult for exhibitors and visitors to commit to one of two important dates. They reportedly tried to resolve the scheduling situation with all parties involved, but failed to reach a successful outcome.Additionally, Mesago Messe Frankfurt pointed to ongoing economic challenges and geopolitical uncertainties as contributing to the decision to postpone Formnext Chicago. Fellow show planner AMT The Association For Manufacturing Technology, which also hosts the International Manufacturing Technology Show (IMTS), identified current market conditions and the structural dynamics of additive manufacturing as key reasons behind the decision.In an official statement, Sascha Wenzler, Vice President at Mesago Messe Frankfurt GmbH, commented, After careful consideration and intensive discussions with our key partners, we have jointly decided to postpone the start of Formnext Chicago, which was originally scheduled for 8-10 April 2025. He added that the decision was not taken lightly, and is in the best interests of the industry and the companies involved.While Formnext Chicago will not take place in 2025, the organisers have not cancelled the show outright, and future iterations are potentially still on the cards from 2026 onwards.Formnext Chicago 2025 postponedThe new 3D printing trade show is being planned by Mesago Messe Frankfurt and AMT in collaboration with Gardner Business Media. Formnexts US debut edition reportedly sought to develop a new strategic approach for the United States additive manufacturing market.Its goal is to introduce the value of 3D printing technology to companies in America who are yet to adopt the technology. The organizers are reportedly set to continue their pursuit of this objective, with strategic considerations already underway to drive forward the growing industrialization of AM in the USA.We feel that it is not the right timing or the appropriate signal to the market to proceed with the launch in 2025, noted Wenzler. He added that the postponement will allow the partners to better align with the evolving needs of companies and the market landscape.Petra Haarburger, President at Mesago Messe Frankfurt GmbH, expressed her thanks to its partners and the entire community for their support and understanding and looks forward to working together to shape the next steps for Formnext in the US.Our goal as an organization is to bring communities together and move them forward, stated Douglas K. Woods, AMTs President. We will continue to build bridges between buyers and sellers of AM technology, the manufacturing and AM communities, and the organizations supporting the technology. These objectives will reportedly be pursued through IMTS 2026, which Woods claims will deliver new and bigger benefits to everyone in the AM value chain.Want to share insights on key industry trends and the future 3D printing? Register now to be included in the 2025 3D Printing Industry Executive Survey.What does the future of 3D printing hold?What near-term 3D printing trends have been highlighted by industry experts?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on Twitter, like our Facebook page, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image shows the leading Formnext Chicago organizers on the Formnext Stage at IMTS 2024. Image via Mesago Messe Frankfurt GmbH.

Shenzhen-based 3D printing software development company CBD-Tech has introduced CHITUBOX Pro version 2.0 software.By combining advanced automation, detailed manual control, and an improved user experience, CHITUBOX Pro V2.0 delivers a comprehensive solution for professionals and enthusiasts. Whether users aim to improve print quality through automated support generation or customize designs with new editing tools, this version offers features that boost both efficiency and precision in 3D printing workflows.The CHITUBOX Pro version 2.0 software. Image via CBD-Tech.Intelligent one-click automatic tools for efficient and worry-free model preparationA major highlight in CHITUBOX Pro V2.0 is the range of support-related features aimed at enhancing both automated and manual processes. The ChituAction feature stands out by automating model preparation with a single click, covering steps from scaling to file slicing. This automation significantly reduces manual effort, streamlining the workflow for users.The ChituAction feature. Image via CBD-Tech.Magic Support automates support generation by intelligently matching model features with the optimal support structures to ensure higher-quality prints. Auto Support has been improved with better distribution, enabling more uniform placement that helps handle stress more effectively and improves print accuracy. This is particularly useful for complex, larger models where balanced support is critical.Magic Support feature. Image via CBD-Tech.Improved manual support functions and data managementFor users seeking more control, Manual Support offers a highly refined experience. This feature allows for precise manual placement, and with the addition of Face Support and Boundary Support, users can target specific areas, such as model faces or edges, to ensure optimal support for even the most intricate prints. Group Support further speeds up this process by allowing for the batch positioning and removal of multiple supports at once, significantly reducing editing time.Advanced Hollow and Refill. Image via CBD-Tech.Additionally, the Cloud Support feature lets users save their preferred support configurations and utilize official recommended profiles. This makes it easier for users to standardize setups across different projects, ensuring consistent quality, and minimizing repetitive work.Advanced tools and enhanced user experienceBeyond support generation, CHITUBOX Pro V2.0 introduces several new tools and improvements to elevate the overall user experience. The software now features a redesigned user interface with a fresh theme and Lighting/Detail Mode to enhance model visualization in various environments. Support for Microsoft DirectX and Apple Metal provides a smoother and more responsive manipulation experience, making model handling more intuitive. The reworked code base also enables the program to utilize system resources more efficiently to achieve lightning-fast support generation and model slicing.Light theme new user interface. Image via CBD-Tech.User experience (UX) is also enhanced through clearer prompt messages that offer better feedback during model preparation and slicing. Additionally, the introduction of RMA integration simplifies access to a basic model library of standard parts, making it easier for users who regularly require common components.In terms of model manipulation, the Rotate View feature allows users to rotate models around a pivot point based on mouse clicks, enabling better control over model orientation. Expanded and customizable Shortcut Keys make navigation even more flexible, allowing users to tailor their workflows to their specific needs.Risk management receives a boost with the Cavity Detection tool, which builds on the Basic versions detection system and adds solid filling for closed cavities while facilitating quick hole-digging, ensuring structural integrity. Improved Collision Detection helps prevent errors by identifying clashes between parts before printing begins, which helps reduce print failures.Advanced model editing capabilities come with the Advanced Hollow feature, which introduces new filling options, including solid, honeycomb, and mesh structures. This also supports a bottom-through mode that allows users to create lighter models while maintaining strength. Additionally, the Dig Hole function has been refined to ensure model integrity when creating holes in hollow designs.Standard parts in light theme. Image via CBD-Tech.For users needing more flexibility in design, the Boolean Operation tool allows for more efficient addition and subtraction of shapes, while the Add Label feature offers the ability to add text or labels directly to models, providing greater customization options.CHITUBOX Pro V2.0 also improves compatibility with a new .cfgx printing format, making it easier to integrate with a variety of 3D printers. The Copy function now supports array-based batch duplication, streamlining the process of producing multiple identical parts. Further optimizations to Undo/Redo functions ensure more stability while faster-slicing performance speeds up the workflow, making this version a powerful and efficient tool for 3D printing.With these features, CHITUBOX Pro V2.0 offers users a more streamlined experience for complex 3D printing tasks.Want to share insights on key industry trends and the future of 3D printing? Register now to be included in the2025 3D Printing Industry Executive Survey.What 3D printing trends do the industry leaders anticipate this year?What does the Future of 3D printing hold for the next 10 years?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows the CHITUBOX Pro version 2.0 software. Image via CBD-Tech.

Vinmec Times City International Hospital achieved a major milestone in Southeast Asia on September 11th, 2024, with the regions first chest wall reconstruction using a 3D printed titanium implant.Addressing an 11.5 cm defect in the chest wall of a 55-year-old woman following the removal of a malignant mediastinal tumor, the procedure restored crucial heart and lung functions while improving the patients quality of life. The tumor had extensively invaded her left chest wall, affecting ribs 2, 3, and 4, the upper lobe of the left lung, and part of the sternum. Severe compression on the heart, lungs, and surrounding organs necessitated wide excision surgery, which involved the removal of the sternum and nearby ribs, the only viable treatment for the late-stage tumor.Developed in collaboration with VinUniversitys 3D Technology Center in Medicine, his landmark surgery offers a new solution to large chest wall defects that were previously a significant challenge in Vietnam.Reflecting on the achievement, Prof. Trung Dung Tran, Director of Vinmec Healthcare Systems Orthopedics and Musculoskeletal Disorders according to a report, emphasized the extensive collaboration involved in developing this implant.He described the project as one of the most challenging Vinmec has undertaken, with VinUniversitys 3D Technology Center contributing critical expertise to the design and production. Tran noted that the result, a fully Vietnamese-developed and manufactured implant, represents one of the most complete designs to date.Vinmecs 3D printed titanium chest implant. Photo via IBT UK.How was the surgery performed?For this surgery, the team at Vinmec integrated an advanced 3D printed titanium implant with a unique mesh that prevents lung hernia while providing vital protection for the heart and lungs.By combining both functions within a single component, the design minimizes the need for multiple implants, reducing risks of post-surgical complications and implant displacement. Created with a Nikon SLM Solutions SLM 280 metal printing system, VinUniversity, and Vinmecs design specialists refined the implant over several weeks, ensuring it precisely matched the patients anatomy.With the surgery lasting less than three hours, cardiothoracic and sarcoma specialists worked alongside the anesthesiology team to fit the implant securely, achieving stable respiratory function after the operation.Remarkably, the patient could stand and communicate within a day and was discharged within five days, an impressive recovery facilitated by advanced 3D printing and targeted pain management techniques. After three weeks, a routine check-up confirmed that the implant remained stable, with the patients respiratory function fully restored. Currently, she is able to walk a mile daily without difficulty.Vinmecs success is the latest in the long list of advanced surgical innovations, marking an important step forward for the region. Looking ahead, the institution aims to explore additional applications of 3D printing, including maxillofacial reconstruction, soft tissue regeneration, and vascular stent placements.Vietnams Vinmec hospital successfully reconstructed the patients chest using a 3D printed titanium implant. Photo via IBT UK.Breakthrough chest wall surgeriesChest wall reconstructions using 3D printed implants have seen growing success globally, with notable cases demonstrating their life-saving potential.One notable example includes Manipal Hospitals in India successfully performing a life-saving surgery on a 50-year-old Bangladeshi cancer patient using a custom 3D printed titanium implant to reconstruct his sternum and ribs.This complex procedure removed a large tumor that had destroyed critical bone structures, enabling the patient to breathe independently, without lifelong medical ventilation. Designed through precise CT imaging and printed with advanced honeycomb technology, the lightweight implant ensured reduced implant rejection and faster recoveryBack in 2018, a 3D printed titanium rib implant saved the life of 71-year-old Peter Maggs, a cancer patient at Morriston Hospital in Wales. Due to the extensive tumor affecting his chest wall, surgeons removed part of Mr. Maggs breastbone and three ribs, which risked destabilizing his chest.Morristons biomedical technician Heather Goodrum and maxillofacial manager Peter Llewelyn Evans designed the implant using CT scan data, which was 3D printed by Renishaw for a precise fit. Following surgery, Mr. Maggs recovered well, and his successful outcome was said to be a model for future cases, advancing 3D printed medical implants.Want to share insights on key industry trends and the future of 3D printing? Register now to be included in the2025 3D Printing Industry Executive Survey.What 3D printing trends do the industry leaders anticipate this year?What does the Future of 3D printing hold for the next 10 years?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows Vietnams Vinmec hospital successfully reconstructed the patients chest using a 3D printed titanium implant. Photo via IBT UK.

Subaru Corporation, the Japanese automaker renowned for its boxer engines and all-wheel-drive vehicles, has adopted HP Inc.s Jet Fusion 3D printing technology to produce parts for its SUBARU LEGACY OUTBACK BOOSTGEAR PACKAGE concept car. Unveiled at the Tokyo Auto Salon 2024, this collaboration with HP Japan and DMM.make 3D Printa division of the Japanese internet conglomerate DMM.comexplores new possibilities in automotive design and manufacturing.Developing unique components for concept cars often involves high costs and lengthy processes due to the need for specialized molds. These limitations restrict design flexibility and make it difficult to produce customized, low-volume parts efficiently. By adopting HPs MJF technology with the Jet Fusion 4200 and 5420W 3D printers, Subaru eliminated the need for molds, enabling rapid production of uniquely shaped parts within tight deadlines. The use of HP 3D High Reusability PA 12, a nylon material known for heat and weather resistance, provided the necessary structural strength while supporting environmental sustainability through an 80% material recycling rate.Subaru Legacy Outback Booster Package Concept Car. Photo Via HP.For Subarus concept car, MJF enabled the production of four unique, detachable fender flare parts, each serving a different functionfrom a smartphone speaker holder to a key locker for activities like surfing. 3D printing frees us from the constraints of traditional molds, significantly enhancing our design capabilities, said Kanenori Susaki, Manager of Subarus Accessories Planning Department. This technology allows us to offer more personalized and enjoyable options to our customers.Echoing this perspective, Yu Inoue, Sales Manager at DMM.make 3D Print, remarked, HPs Multi Jet Fusion technology provided the precision and speed necessary to meet our objectives within a limited timeframe. Were excited to explore further applications of this technology in collaboration with HP. Nobuki Okado, Managing Director of HP Japan Inc., emphasized the broader implications: Our Jet Fusion platform empowers industries to embrace flexible design and sustainable manufacturing. Partnering with Subaru showcases how additive manufacturing can transform traditional production methods to meet evolving industry needs.A part that becomes a speaker when a user inserts a smartphone, allowing people to enjoy music outside the car. Photo Via HP. 3D Printing in the Automotive IndustryItalian 3D printer manufacturer Prima Additive and robotics firm Comau have developed a high-speed brake disc coating system for automotive company Stellantis. The system employs Directed Energy Deposition (DED) 3D printing technology to apply a thin, resilient metal layer onto brake discs, significantly reducing particulate emissions caused by brake wear. According to Prima Additive, this 3D printing-based coating process can decrease brake disc degradation-related pollution emissions by 80%, aligning with the European Unions upcoming Euro 7 standards, which mandate a 27% reduction in brake disc emissions by 2027.Similarly, CRP Technology, an additive manufacturing materials and services provider, collaborated with MoRe Modena Racing, a student team from the University of Modena and Reggio Emilia. Together, they produced the M24-LH hybrid race car, which won the 2024 Formula Student Austria competitionthe first Italian team to achieve this feat. The race car incorporates key aerodynamic and structural components 3D printed using CRP Technologys proprietary Windform materials. These advanced composites offer high strength-to-weight ratios, essential for competitive racing performance.The MoRe Modena Racing team with the M24-LH race car. Photo via CRP Technology.What will the future of 3D printing look like?Which recent trends are driving the 3D printing industry, as highlighted by experts?Subscribe to the 3D Printing Industry newsletter to stay updated with the latest news and insights.Stay connected with the latest in 3D printing by following us on Twitter and Facebook, and dont forget to subscribe to the 3D Printing Industry YouTube channel for more exclusive content.Featured images showcase the Subaru Legacy Outback Booster Package Concept Car, A part that becomes a speaker and The MoRe Modena Racing team. Photos via HP and CRP Technology.