What are the boundaries of architectural practice? For three firms in Western Canada, they lie far beyond buildings. Patkau Architects, designer Omer Arbel, and Sputnik Architecture have developed branches of their work dedicated to the fabrication of products, furniture, lighting and artwork. All three of them deploy these parallel practices as forms of research, with a significant impact on their architectural thinking.The experimental work of Patkau Design Lab originated with the analytical models the firm created of its own work. Photo by James Dow / Patkau ArchitectsPatkau Architects began their fabrication practice over 30 years ago, with what John Patkau refers to as analytical models of their own built worknot intended as representations, but as tools for working through the formal characteristics of their buildings. As John puts it (with considerable modesty and a touch of irony) our firm was never successful, which led to slow periods when they had to generate their own activity. During these fallow periods, their well-provisioned workshop became the site for the analytical models, and eventually, at the instigation of Patricia Patkau, for bolder experiments with materials. A cluster of bent plywood shelters was one of the first full-scale prototypes to emerge from this work, developed as a contribution to Winnipegs Warming Huts project, then dispatched to Londons V&A Museum. That projects experimentation morphed into the steel Cocoons for the Tokyo flagship store of fashion house Comme des Garons. This was only possible because alongside the Patkaus research into origamithe elusive quest for a sheet structure generated by a single fold and a single bendthey had developed original breakform processes, with new machines of their own invention. Their fabrication work has since expanded into furniture, lighting design, and production, most of it carried out in-house.Patkau Design Labs Cocoons evolved from an experiment in how to generate a structure from applying a single fold and a single bend to steel sheets. The resulting pavilions are installed in the Tokyo flagship of fashion house Comme des Garons. Photo by James Dow / Patkau ArchitectsWhile its clear that their formal discoveries are often made during hands-on testing of materials, the Patkaus dont shy away from digital tools. Their competition entry for Daegu Gosan Public Library in Korea deployed parametric modelling software Grasshopper to translate sheet-inspired research into a reciprocal structural frame made of timber components. They took a similar approach for the Temple of Light in Kootenay Bay, British Columbia. Completed in 2017, this project evidences collaboration with other skilled makers: they worked with local, internationally experienced timber fabrication firm Spearhead. The Temple applies discoveries about form and material assemblies made on the library and other unbuilt projects, perching eight petal-like shells on existing foundations to enclose a sanctuary. While they are currently developing a products division distinct from their architectural practice, the Patkaus fundamentally see their fabrication work as research into the design and construction of architecture.Patkau Architects worked closely with timber fabrication firm Spearhead on the Temple of Light, a building in Kootenay Bay, BC, that creates complex curved forms using standard two-by-fours. Photo by SpearheadOne of the many talented individuals who have spent time working in the Patkaus office is Vancouver-based designer Omer Arbel. Besides the Patkaus, Arbel has worked for architects including Enric Miralles and Peter Busby. From each of them, he took away a different experience of practicefrom what he describes as the operatic mode of Miralles office to the quiet prayer of the Patkaus. But while Arbel came within a hair of getting licensed, he grew disillusioned with what he saw as the dominant role played by the architect in North America: as a service provider.A unique opportunity led him down a different path. While still at Busbys office, Arbel independently produced four prototype furniture designs for display at New York Design Week in 2005. Uncomfortable with the number four (stemming from a personal sense of numerology), he felt he needed a fifth element, more as a compositional anchor than as a design for productionbut his furniture fabricator had gone bankrupt. In the few weeks left before the event, he worked with friends to put together a hand-cast glass luminaire to be that anchor piece. It was a hit, and that piecethe first Bocci lightremains in production today. The success of this product eventually led him to launch the lighting firm Bocci with friend and client Randy Bishop.For Boccis project 71.2, jewelry is created by allowing nickel to slowly accrete on copper wire. Photo by Fahim KassamSince then, Omer Arbel Office has produced, besides an array of lighting products, glassware, furniture, set designs, sculptures, a book andyesarchitecture. Rather than a name, each design bears an accession numberas though each is a distinct realization of an essentially undifferentiable and potentially infinite font of creativity. All of the work comes from direct and daring experimentation with materials. Arbel, perhaps drawing on his early experience with Miralles, seeks a celebratory approach to making, rather than what he sees as the overly critical culture nurtured in schools. In contrast to work born of an authors imaginationincluding the products of parametric designhe finds it much more exciting to let the form occur. He reflects, If you explore what materials themselves want to do, you can discover a much more radical form, with a fraction of the resources.Boccis headquarters (project 86.3) include apertures made of hay-cast, saw-cut concrete. Photo by Fahim KassamThe result is a dizzying array of over 100 material and formal experiments, and counting. Arbel says of these experiments: They fail all the time, theyre a total failure! Yet its impossible to look at this body of work and not see success. From the extremely slow accretion of nickel to copper wire in the jewelry of 71.2, to the sandblasting of pine to produce chair 68.3, Arbel embraces growth and decay, creation and destruction, in equal measure. Seemingly uncomfortable juxtapositions of materialthe blown glass and copper wire of vase 84.0, or the hay-cast, saw-cut concrete of Boccis headquarters 86.3result in a strange, even excruciating beauty. In his clifftop house (94.2), he salvages cedar burls as concrete formwork and then, audaciously, repurposes them as cladding. Such works are testimony to Arbels willingness to risk everything: perhaps a glassblowers attitude, applied to architecture.Grains seem to be having a moment in maker culture. Hayor in this case, flax strawwas also the focus of a recent project by Anvil Tree, the fabrication satellite of Winnipegs Sputnik Architecture. Peter Hargraves, founder of Sputnik, created Anvil Tree as a sister company that could help realize Sputniks designs, and a home base for his life-long interest in sculpture. Flax straw is the key material in Lantern, a project inspired by conversations about the European tradition of straw structures between Anvil Tree creative director Chris Pancoe and visual anthropologist and artist Vytautus Musteikis. Pancoe and Hargraves met Musteikis while building a room for Swedens ice hotel in 2022; they brought him to Canada to work with them on Lantern and continue the dialogue.Anvil Tree created Lantern from agricultural waste for an event last winter in Selkirk, Manitoba. Photo by Anvil TreeLantern was woven from agricultural waste and salvaged wood last fall as part of Holiday Alley, a Selkirk event celebrating creativity.Left on display over the winter, it was set ablaze for this years spring equinox. The intention is to make the burning of a straw sculpture an annual community event in Selkirk, as it is in agronomy-based cultures around the world.Lantern was ritually burned on the following Spring equinox. Photo by Shirley MuirSuch socialeven ritualevents are a forte of Anvil Tree. The firm is responsible for the fabrication of most of Winnipegs Warming Hutsan annual event for which Sputnik was a founding organizer, and for which the Patkaus built their bent plywood shelters in 2011. Anvil Tree carries out ice harvesting and installation for ice carving competitions in Winnipeg, as well as for rural events like the Trappers Festival in the Pas, northern Manitoba. Their grove of glowing bicycles, suspended from trees, has become a prominent part of Winnipegs Culture Days celebrations.While Lantern was assembled by hand, Anvil Tree is also dextrous with parametric modelling and plasma cutters. Lean In is the first of a number of anticipated artistic/urbanistic interventions for Sputniks masterplan in Fort Francis, Ontario, where they are working with Rainy River First Nation. A new box office for Winnipegs Dave Barber Cinematheque used plasma-cut perforated steel to solve several tricky service and security problems for Winnipegs main art-house cinema. Theyve also built a restaurant in remote Churchill, Manitobaa tricky logistical challenge. In such work, the company demonstrates a tight symbiosis with the architects and interior designers of Sputnik Architecture.Anvil Tree is also fabricating the Sadie Grimm memorial in Winnipeg Beach Provincial Park. In 1914, Grimm was the first woman to win a Canadian motorcycling prize in a competition open to men. She won the medal by making the strenuous 100-kilometre trip from Winnipeg to Winnipeg Beach. Photo by Anvil TreeBut Anvil Trees first love remains art. For artist Wayne and Jordan Strangers monument to Indigenous leader Chief Peguis at the Manitoba Legislature, the Strangers are casting the bronze for the 14-foot statue in Peguis First Nation. The steel interior armature was fabricated by Anvil Tree in their workshop in Winnipeg.Its in this facilitya former welding workshop that now includes a woodworking studio, a metal shop, a finish shop and ancillary buildings for materials and equipmentthat Hargraves plans to see the full realization of Anvil Trees mission. The goal is to have this constant collaboration with artists that are here; and now, if they want to do something big, they have access to a workshop, says Hargraves. The second-floor workshop spaces will be used to train visiting artists in fabrication techniques, as well as to host design-build studios for architecture students.As they carry their architectural practices into new realms, Patkau Architects, Omer Arbel, and Anvil Tree manifest a broader definition of the Greek architektnmaster makerthan is encompassed by professional practice alone. From quiet prayer to operatic ambition, their fabrication practices provide a wealth of lessons in the artistic, technical and social potential of architecture.Lawrence Bird, MRAIC, is an architect, city planner and visual artist based in Winnipeg.As appeared in theSeptember 2024issue of Canadian Architect magazineThe post Crafting Architecture: Inside the studios of Patkau Design Lab, Omer Arbel, and Anvil Tree appeared first on Canadian Architect.