At Project Convergence-Capstone 5 (PC-C5), Firestorm, a California-based military drone manufacturer, showcased its xCell and Tempest mUAS systems. The demonstration highlighted their potential to revolutionize logistics and sustainment for forward-deployed forces.During the US Army exercise, Firestorms xCell system demonstrated on-site expeditionary manufacturing, enabling rapid production and repair of critical equipment. Notably, xCell fabricated three Tempest B1 platforms for Lockheed Martins Long-Term Autonomous Demonstration (LTAD). It also repaired a downed Tempest drone within 72 hours using 3D printed components.The system played a key role in allied collaboration by producing M777 Howitzer traverse assemblies for a U.S.-UK joint initiative. Additionally, it responded to a DEVCOM request by manufacturing 10 ground sensor components overnight. Operating the Firestorm xCell. Photo via Firestorm Firestorm xCell: Advancing Expeditionary ManufacturingThe Firestorm xCell is optimized for expeditionary manufacturing with quick deployment, modular flexibility, and on-demand production. It supports unmanned aerial systems (UAS), spare parts, and mission-critical components in deployed environments. This containerized, semi-autonomous system reduces logistical dependencies while ensuring sustained operational readiness.The xCell system deploys in two 20-ft or one 40-ft ISO container, allowing easy integration with air, sea, and ground military transport. With a production capacity exceeding 50 units per month, it fabricates UAS platforms, replacement parts, and specialized components. Advanced manufacturing capabilities include additive manufacturing, robotic assembly, and automated production, enabling in-theater manufacturing without factory infrastructure.Designed for off-grid operations, xCell features an integrated generator power system for reliability in remote or contested areas. Its semi-autonomous nature minimizes the need for specialized personnel, reducing the logistical burden in the field.Printing parts with Firestorm xCell. Photo: FirestormGrowing Military Adoption of 3D PrintingThe militarys use of 3D printing is expanding rapidly. In 2024, the U.S. Navy deployed several 3D printers, including the XSPEE3D cold spray system from Australian manufacturer SPEE3D and Snowbird Technologies SAMM Tech hybrid DED manufacturing system, to evaluate their effectiveness in strengthening military supply chains. The trial aimed to reduce part delivery times from days to hours through a comprehensive cradle-to-grave approach.Elsewhere, Bechtel Plant Machinery Inc. (BPMI) has partnered with Velo3D to deploy the Sapphire XC large-format printer for the U.S. Naval Nuclear Propulsion Program. In collaboration with materials company ATI, BPMI is leveraging Velo3Ds metal additive manufacturing technology to 3D print missile components previously produced via casting, significantly reducing lead times for critical propulsion system parts.Who won the 2024 3D Printing Industry Awards?Subscribe to the 3D Printing Industry newsletter to keep up with the latest 3D printing news.You can also follow us on LinkedIn, and subscribe to the 3D Printing Industry Youtube channel to access more exclusive content.Featured image showsthe Firestorm xCell. Photo via Firestorm. Paloma DuranPaloma Duran holds a BA in International Relations and an MA in Journalism. Specializing in writing, podcasting, and content and event creation, she works across politics, energy, mining, and technology. With a passion for global trends, Paloma is particularly interested in the impact of technology like 3D printing on shaping our future.