In alliance with IPEX Technologies, JuggerBot 3D has introduced the Tradesman Series P3-44 ASTRA, a large-format additive manufacturing (LFAM) system designed specifically to manage the challenges of polyvinyl chloride (PVC) processing in industrial contexts.Equipped with pellet-fed extrusion technology, this system is developed to enhance the scope of industrial 3D printing opening up new approaches for creating PVC-based components and end-use parts. Valued for properties like chemical resistance, flame retardancy, and mechanical strength, PVC is produced globally at rates exceeding 50 million tons per year, according to the company.Despite these advantages, AM has seen limited application of PVC due to the need for strict fume management and specific material handling controls. As a result, Juggerbots P3-44 ASTRA directly addresses these requirements through advanced process controls and robust safety systems, prioritizing both operator safety and equipment protection while ensuring environmental care.This project represents an important step forward in additive manufacturing for industrial materials, said Brian Zellers, Product Development Manager at JuggerBot 3D. We take pride in proclaiming that we can process a wide array of performance thermoplastics, including PVC. By advancing preexistent process controls in our base P3-44, weve developed a system that offers safety and performance, enabling operators to leverage PVCs material benefits through reliable 3D printing technology.Tradesman Series P3-44 Astra model. Photo via Juggerbot 3D.Advanced safety and fume control for reliable PVC processingIncorporating JuggerBot 3Ds expertise in material testing and control processes, the ASTRA model is based on the Tradesman Series P3-44.It includes corrosion-resistant components and an enhanced fume extraction system precisely positioned at the point of print deposition, maintaining the structural integrity and core features of the original unit. Such adaptations allow it to handle the distinct needs of PVC, making it effective in scenarios where consistent processing and protection against fumes are essential.Designed with advanced safety protocols, the P3-44 ASTRA utilizes corrosion-resistant materials that not only prolong the systems life but also ensure steady control over PVC processing. Additional hardware has been integrated to prevent corrosion and regulate extrusion temperatures accurately.To manage the release of volatile organic compounds (VOCs) during production, sealing has been added to keep fumes within controlled areas, while the dual-stage extraction system actively captures emissions throughout the printing cycle. Chamber access remains restricted until emissions clear, helping to protect operators from premature exposure.Industries requiring materials with PVCs durability and chemical stability, such as those producing body molds, ducting systems, and medical enclosures, are ideal sectors for the P3-44 ASTRA.By supporting high-demand environments where material performance is critical, the system enables these industries to benefit from the unique properties of PVC within additive manufacturing.Tradesman Series P3-44 Astra pipe comparison. Image via Juggerbot 3D.Technical specifications and pricingInterested customers can request a quote from Juggerbot to learn about the ASTRA models price.Build Volume36 x 48 x 48 in (914 x 1219 x 1219 mm)Machine Footprint73 x 125 x 101 in (1854 x 3175 x 2565 mm)Machine Weight4,400 lbs (1,996 kg)SafetyMachine Access Sensors, Lockout/Tagout on PowerPower Requirements Printer208V / 100A / 60Hz / 3Ph w/Neutral and GroundPower Requirements Dryer208V / 30A / 60Hz / 3Ph w/Neutral and GroundAir RequirementsMin 95psi, 4CFMExtruder ThroughputUp to 15 lbs/hr (6.8 kg/hr)Max Nozzle Diameter 0.24 in (6 mm)Max Extruder Temperature752F (400C)Max Platen Temperature248F (120C)Max Chamber Temperature203F (95C)Dryer Capacity100-150 lbs (45 68 kgs)Travel Speed (XY)Up to 19.7 in/sec (500 mm/sec)Suggested Layer Height0.030 0.089 in (0.75 2.25 mm)ConnectivityUSB, Wi-Fi, EthernetOperating SystemWindows 10Machine ControlJuggerBot 3D Control CenterTool Path GenerationORNL Slicer 2Remote Login ControlPre-installedAdditive Manufacturing ProcessFused Granulate Fabrication / Pellet-fed 3D PrintingVoting is now open for the2024 3D Printing Industry Awards.Want to share insights on key industry trends and the future of 3D printing? Register now to be included in the2025 3D Printing Industry Executive Survey.What 3D printing trends do the industry leaders anticipate this year?What does the Future of 3D printing hold for the next 10 years?To stay up to date with the latest 3D printing news, dont forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter, or like our page on Facebook.While youre here, why not subscribe to our Youtube channel? Featuring discussion, debriefs, video shorts, and webinar replays.Featured image shows the Tradesman Series P3-44 Astra model. Photo via Juggerbot 3D.Ada ShaikhnagWith a background in journalism, Ada has a keen interest in frontier technology and its application in the wider world. Ada reports on aspects of 3D printing ranging from aerospace and automotive to medical and dental.